Tag Archives: planetary gearbox

China wholesaler Ab120 High Precision Planetary Gear Box nema 23 planetary gearbox

Product Description

Ab120 High Precision Planetary Gear Box

< ABOUT TILI

 

Technical data

 

Product Name Ab120 High Precision Planetary Gear Box
Power 0.12KW~160KW    
Rated output torque 3~2000Nm
Rated input speed 2000~5000rpm
Maximum input speed 4200~10000rpm
P1 Return high precision clearance  ≤5 Arc/Min
P2 Return high precision clearance  ≤8 Arc/Min
Brand of bearings C&U bearing, ZWZ,LYC, HRB, CZPT ,etc
Brand of oil seal NAK or other brand
Ambient Temp.  -10~45°C
Torsional rigidity 3~225 NM/arcmin 
Vibration ≤20µm
Maximum radial force 780~15000N
Maximum axial force 350~14000N
Working life ≥20000h
Class of protection IP65
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Mounting direction Any direction
Efficiency ≥97%
Bearing output mode Coaxial output
Noise test ≤58db
Moment of inertia part 0.03~90kg. cm2

 

EB – 042 – L1 EB – 042 – L2
EB – 060 – L1 EB – 060 – L2
EB – 090 – L1 EB – 090 – L2
EB – 115 – L1 EB – 115 – L2
EB – 140 – L1 EB – 140 – L2
EB – 180 – L1 EB – 180 – L2
EB – 220 – L1 EB – 220 – L2

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

planetarygearbox

Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
planetarygearbox

CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

China wholesaler Ab120 High Precision Planetary Gear Box   nema 23 planetary gearboxChina wholesaler Ab120 High Precision Planetary Gear Box   nema 23 planetary gearbox
editor by Dream 2024-05-17

China OEM Ab 60 Planetary Gearbox supplier

Product Description

 Ab 60 Planetary Gearbox

< ABOUT TILI

 

Technical data

 

Product Name  Ab 60 Planetary Gearbox
Power 0.12KW~160KW    
Rated output torque 3~2000Nm
Rated input speed 2000~5000rpm
Maximum input speed 4200~10000rpm
P1 Return high precision clearance  ≤5 Arc/Min
P2 Return high precision clearance  ≤8 Arc/Min
Brand of bearings C&U bearing, ZWZ,LYC, HRB, CZPT ,etc
Brand of oil seal NAK or other brand
Ambient Temp.  -10~45°C
Torsional rigidity 3~225 NM/arcmin 
Vibration ≤20µm
Maximum radial force 780~15000N
Maximum axial force 350~14000N
Working life ≥20000h
Class of protection IP65
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Mounting direction Any direction
Efficiency ≥97%
Bearing output mode Coaxial output
Noise test ≤58db
Moment of inertia part 0.03~90kg. cm2

 

EB – 042 – L1 EB – 042 – L2
EB – 060 – L1 EB – 060 – L2
EB – 090 – L1 EB – 090 – L2
EB – 115 – L1 EB – 115 – L2
EB – 140 – L1 EB – 140 – L2
EB – 180 – L1 EB – 180 – L2
EB – 220 – L1 EB – 220 – L2

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

planetary gearbox

Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations

Planetary gearboxes play a significant role in enhancing the efficiency of conveyor belts used in mining operations:

  • High Torque Capability: Planetary gearboxes are capable of providing high torque output, which is essential for handling heavy loads of mined materials on conveyor belts.
  • Compact Design: The compact nature of planetary gearboxes allows them to be integrated into tight spaces, making them suitable for conveyor systems where space is limited.
  • Multi-Stage Design: Planetary gearboxes can achieve high gear ratios through multiple stages of gear reduction. This allows for efficient power transmission from the motor to the conveyor, reducing the load on the motor and increasing overall efficiency.
  • Load Distribution: Planetary gearboxes distribute the load across multiple planet gears, which helps in minimizing wear and ensuring longer lifespan of the gearbox.
  • Variable Speed Control: By using planetary gearboxes with variable speed capabilities, conveyor belts can be operated at different speeds to match the processing requirements, optimizing material handling and energy consumption.
  • Overload Protection: Some planetary gearboxes feature built-in overload protection mechanisms, safeguarding the gearbox and conveyor system from damage due to sudden increases in load.

Overall, planetary gearboxes enhance the efficiency, reliability, and performance of conveyor belts in mining operations by providing the necessary torque, compact design, and precise control needed to transport mined materials effectively.

planetary gearbox

Advantages of Backlash Reduction Mechanisms in Planetary Gearboxes

Backlash reduction mechanisms in planetary gearboxes offer several advantages that contribute to improved performance and precision:

Improved Positioning Accuracy: Backlash, or the play between gear teeth, can lead to positioning errors in applications where precise movement is crucial. Reduction mechanisms help minimize or eliminate this play, resulting in more accurate positioning.

Better Reversal Characteristics: Backlash can cause a delay in reversing the direction of motion. With reduction mechanisms, the reversal is smoother and more immediate, making them suitable for applications requiring quick changes in direction.

Enhanced Efficiency: Backlash can lead to energy losses and reduced efficiency due to the impacts between gear teeth. Reduction mechanisms minimize these impacts, improving overall power transmission efficiency.

Reduced Noise and Vibration: Backlash can contribute to noise and vibration in gearboxes, affecting both the equipment and the surrounding environment. By reducing backlash, the noise and vibration levels are significantly decreased.

Better Wear Protection: Backlash can accelerate wear on gear teeth, leading to premature gearbox failure. Reduction mechanisms help distribute the load more evenly across the teeth, extending the lifespan of the gearbox.

Enhanced System Stability: In applications where stability is crucial, such as robotics and automation, backlash reduction mechanisms contribute to smoother operation and reduced oscillations.

Compatibility with Precision Applications: Industries such as aerospace, medical equipment, and optics require high precision. Backlash reduction mechanisms make planetary gearboxes suitable for these applications by ensuring accurate and reliable motion.

Increased Control and Performance: In applications where control is critical, such as CNC machines and robotics, reduction mechanisms provide better control over the motion and enable finer adjustments.

Minimized Error Accumulation: In systems with multiple gear stages, backlash can accumulate, leading to larger positioning errors. Reduction mechanisms help minimize this error accumulation, maintaining accuracy throughout the system.

Overall, incorporating backlash reduction mechanisms in planetary gearboxes leads to improved accuracy, efficiency, reliability, and performance, making them essential components in precision-driven industries.

planetary gearbox

Role of Sun, Planet, and Ring Gears in Planetary Gearboxes

The arrangement of sun, planet, and ring gears is a fundamental aspect of planetary gearboxes and significantly contributes to their performance. Each gear type plays a specific role in the gearbox’s operation:

  • Sun Gear: The sun gear is located at the center and is driven by the input power source. It transmits torque to the planet gears, causing them to orbit around it. The sun gear’s size and rotation speed affect the overall gear ratio of the system.
  • Planet Gears: Planet gears are smaller gears that surround the sun gear. They are held in place by the planet carrier and mesh with both the sun gear and the internal teeth of the ring gear. As the sun gear rotates, the planet gears revolve around it, engaging with both the sun and ring gears simultaneously. This arrangement multiplies torque and changes the direction of rotation.
  • Ring Gear (Annulus Gear): The ring gear is the outermost gear with internal teeth that mesh with the planet gears’ external teeth. It remains stationary or acts as the output shaft. The interaction between the planet gears and the ring gear causes the planet gears to rotate on their own axes as they orbit the sun gear.

The arrangement of these gears allows for various gear reduction ratios and torque multiplication effects, making planetary gearboxes versatile and efficient for a wide range of applications. The combination of multiple gear engagements and interactions distributes the load across multiple gear teeth, resulting in higher torque capacity, smoother operation, and lower stress on individual gear teeth.

Planetary gearboxes offer advantages such as compact size, high torque density, and the ability to achieve multiple gear reduction stages within a single unit. The arrangement of the sun, planet, and ring gears is essential for achieving these benefits while maintaining efficiency and reliability in various mechanical systems.

China OEM Ab 60 Planetary Gearbox   supplier China OEM Ab 60 Planetary Gearbox   supplier
editor by CX 2024-05-17

China Good quality 10000nm Track Drive CZPT 705 Planetary Gearbox China gearbox assembly

Product Description

Elite GFT Travel Drives are unsurpassed by any crawler or milling machines. Thanks to compact, rugged design, high torque and load capabilities, and optional mechanical lifetime seals, these solutions are the best possible option for the machine. All units are available with a fail-safe parking brake and most have the option of cartridge type fixed or variable systems.
Features:
Compact structure and space-saving design
Robust main bearing system
High torque capacity
High load capacity
Integrated static multiple disk parking brake
Optional Disconnect device for towing
Optional Quick disconnection device
Simple mounting
Easy oil change
Low-noise running operation

Specifications:

Model HFT571T2B
Max. output torque: 7000 N.m
Rated output torque: 3500 N.m
Input speed
 
up to 4,000 rpm
 
Ratio: 25, 38, 48, 50,53,63,110
Brake options
 
Hydraulically released parking brake on request
 
Dynamic Loading: 136KN
Static Loading: 280 KN
Applicable motors: Cartridge axial piston hydraulic motors
Flanged axial piston hydraulic motors
Hydraulic orbit motors
Electrical motors
(KC38,KC45)
 
Application: Travel for Track, Chain and Wheel driving machines

In conclusion, ELITE Hydraulic offers quality, value, and professional power transmission solutions that cater to a wide variety of industries. With their expertise, experience, and commitment to customer satisfaction, you can be sure that you’re in safe hands when working with them. Whether you need gearbox, electrical drive, or other hydraulic transmission  solutions, you can trust ELITE Hydraulic to provide you with the best possible solutions. Contact them today to learn more about their power transmission products and services.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Type: Planetary Gear Box
Customization:
Available

|

Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining compactness presents several challenges:

  • Space Constraints: As the gear ratio increases, the number of gear stages required also increases. This can lead to larger gearbox sizes, which may be challenging to accommodate in applications with limited space.
  • Bearing Loads: Higher gear ratios often result in increased loads on the bearings and other components due to the redistribution of forces. This can impact the durability and lifespan of the gearbox.
  • Efficiency: Each gear stage introduces losses due to friction and other factors. With multiple stages, the overall efficiency of the gearbox can decrease, affecting its energy efficiency.
  • Complexity: Achieving high gear ratios can require complex gear arrangements and additional components, which can lead to increased manufacturing complexity and costs.
  • Thermal Effects: Higher gear ratios can lead to greater heat generation due to increased friction and loads. Managing thermal effects becomes crucial to prevent overheating and component failure.

To address these challenges, gearbox designers use advanced materials, precise machining techniques, and innovative bearing arrangements to optimize the design for both compactness and performance. Computer simulations and modeling play a critical role in predicting the behavior of the gearbox under different operating conditions, helping to ensure reliability and efficiency.

planetary gearbox

Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment

Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:

High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.

Compact Design: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.

Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.

Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.

Efficient Power Distribution: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.

Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.

Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.

planetary gearbox

Energy Efficiency of a Worm Gearbox: What to Expect

The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:

  • Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
  • Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
  • Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
  • Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
  • Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.

When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.

China Good quality 10000nm Track Drive CZPT 705 Planetary Gearbox China   gearbox assembly	China Good quality 10000nm Track Drive CZPT 705 Planetary Gearbox China   gearbox assembly
editor by CX 2024-05-17

China OEM Speed Reducer Saz67, S77, St67 Series Gearbox for Construction Machinery Spare Parts cyclo planetary gearbox

Product Description

Product Description

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Packaging & Shipping

Company Profile

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LOYSEW KHF47AM184
LOYSEW KA47AM56
LOYSEW KA47AM143
LOYSEW KA47AM145
LOYSEW KA47AM182
LOYSEW KA47AM184
LOYSEW KV47AM56
LOYSEW KV47AM143
LOYSEW KV47AM145
LOYSEW KV47AM182
LOYSEW KV47AM184
LOYSEW KH47AM56
LOYSEW KH47AM143
LOYSEW KH47AM145
LOYSEW KH47AM182
LOYSEW KH47AM184
LOYSEW KAZ47AM56
LOYSEW KAZ47AM143
LOYSEW KAZ47AM145
LOYSEW KAZ47AM182
LOYSEW KAZ47AM184
LOYSEW KVZ47AM56
LOYSEW KVZ47AM143
LOYSEW KVZ47AM145
LOYSEW KVZ47AM182
LOYSEW KVZ47AM184
LOYSEW KHZ47AM56
LOYSEW KHZ47AM143
LOYSEW KHZ47AM145
LOYSEW KHZ47AM182
LOYSEW KHZ47AM184
LOYSEW KT47AM56
LOYSEW KT47AM143
LOYSEW KT47AM145
LOYSEW KT47AM182
LOYSEW KT47AM184
LOYSEW K49AM56
LOYSEW K49AM143
LOYSEW K49AM145
LOYSEW K49AM182
LOYSEW K49AM184
LOYSEW K49AM213/215
LOYSEW KF49AM56
LOYSEW KF49AM143
LOYSEW KF49AM145
LOYSEW KF49AM182
LOYSEW KF49AM184
LOYSEW KF49AM213/215
LOYSEW KAF49AM56
LOYSEW KAF49AM143
LOYSEW KAF49AM145
LOYSEW KAF49AM182
LOYSEW KAF49AM184
LOYSEW KAF49AM213/215
LOYSEW KA49AM56
LOYSEW KA49AM143
LOYSEW KA49AM145
LOYSEW KA49AM182
LOYSEW KA49AM184
LOYSEW KA49AM213/215
LOYSEW KT49AM56
LOYSEW KT49AM143
LOYSEW KT49AM145
LOYSEW KT49AM182
LOYSEW KT49AM184
LOYSEW KT49AM213/215
LOYSEW K57AM56
LOYSEW K57AM143
LOYSEW K57AM145
LOYSEW K57AM182
LOYSEW K57AM184
LOYSEW K57AM213/215
LOYSEW KA57BAM56
LOYSEW KA57BAM143
LOYSEW KA57BAM145
LOYSEW KA57BAM182
LOYSEW KA57BAM184
LOYSEW KA57BAM213/215
LOYSEW KV57BAM56
LOYSEW KV57BAM143
LOYSEW KV57BAM145
LOYSEW KV57BAM182
LOYSEW KV57BAM184
LOYSEW KV57BAM213/215
LOYSEW KH57BAM56
LOYSEW KH57BAM143
LOYSEW KH57BAM145
LOYSEW KH57BAM182
LOYSEW KH57BAM184
LOYSEW KH57BAM213/215
LOYSEW KF57AM56
LOYSEW KF57AM143
LOYSEW KF57AM145
LOYSEW KF57AM182
LOYSEW KF57AM184
LOYSEW KF57AM213/215
LOYSEW KAF57AM56
LOYSEW KAF57AM143
LOYSEW KAF57AM145
LOYSEW KAF57AM182
LOYSEW KAF57AM184
LOYSEW KAF57AM213/215
LOYSEW KVF57AM56
LOYSEW KVF57AM143
LOYSEW KVF57AM145
LOYSEW KVF57AM182
LOYSEW KVF57AM184
LOYSEW KA57AM56
LOYSEW KA57AM143
LOYSEW KA57AM145
LOYSEW KA57AM182
LOYSEW KA57AM184
LOYSEW KA57AM213/215
LOYSEW KV57AM56
LOYSEW KV57AM143
LOYSEW KV57AM145
LOYSEW KV57AM182
LOYSEW KV57AM184
LOYSEW KV57AM213/215
LOYSEW KH57AM56
LOYSEW KH57AM143
LOYSEW KH57AM145
LOYSEW KH57AM182
LOYSEW KH57AM184
LOYSEW KH57AM213/215
LOYSEW KAZ57AM56
LOYSEW KAZ57AM143
LOYSEW KAZ57AM145
LOYSEW KAZ57AM182
LOYSEW KA57AM184
LOYSEW KAZ57AM213/215
LOYSEW KVZ57AM56
LOYSEW KVZ57AM143
LOYSEW KVZ57AM145
LOYSEW KVZ57AM182
LOYSEW KVZ57AM184
LOYSEW KVZ57AM213/215
LOYSEW KT57AM56
LOYSEW KT57AM143
LOYSEW KT57AM145
LOYSEW KT57AM182
LOYSEW KT57AM184
LOYSEW KT57AM213/215
LOYSEW K67AM56
LOYSEW K67AM143
LOYSEW K67AM145
LOYSEW K67AM182
LOYSEW K67AM184
LOYSEW K67AM213/215
LOYSEW KA67BAM56
LOYSEW KA67BAM143
LOYSEW KA67BAM145
LOYSEW KA67BAM182
LOYSEW KA67BAM184
LOYSEW KA67BAM213/215
LOYSEW KV67BAM56
LOYSEW KV67BAM143
LOYSEW KV67BAM145
LOYSEW KV67BAM182
LOYSEW KV67BAM184
LOYSEW KV67BAM213/215
LOYSEW KH67BAM56
LOYSEW KH67BAM143
LOYSEW KH67BAM145
LOYSEW KH67BAM182
LOYSEW KH67BAM184
LOYSEW KH67BAM213/215
LOYSEW KF67AM56
LOYSEW KF67AM143
LOYSEW KF67AM145
LOYSEW KF67AM182
LOYSEW KF67AM184
LOYSEW KF67AM213/215
LOYSEW KAF67AM56
LOYSEW KAF67AM143
LOYSEW KAF67AM145
LOYSEW KAF67AM182
LOYSEW KAF67AM184
LOYSEW KAF67AM213/215
LOYSEW KVF67AM56
LOYSEW KVF67AM143
LOYSEW KVF67AM145
LOYSEW KVF67AM182
LOYSEW KVF67AM184
LOYSEW KVF67AM213/215
LOYSEW KHF67AM56
LOYSEW KHF67AM143
LOYSEW KHF67AM145
LOYSEW KHF67AM182
LOYSEW KHF67AM184
LOYSEW KHF67AM213/215
LOYSEW KA67AM56
LOYSEW KA67AM143
LOYSEW KA67AM145
LOYSEW KA67AM182
LOYSEW KA67AM184
LOYSEW KA67AM213/215
LOYSEW KV67AM56
LOYSEW KV67AM143
LOYSEW KV67AM145
LOYSEW KV67AM182
LOYSEW KV67AM184
LOYSEW KV67AM213/215
LOYSEW KH67AM56
LOYSEW KH67AM143
LOYSEW KH67AM145
LOYSEW KH67AM182
LOYSEW KH67AM184
LOYSEW KH67AM213/215
LOYSEW KAZ67AM56
LOYSEW KAZ67AM143
LOYSEW KAZ67AM145
LOYSEW KAZ67AM182
LOYSEW KAZ67AM184
LOYSEW KAZ67AM213/215
LOYSEW KVZ67AM56
LOYSEW KVZ67AM143
LOYSEW KVZ67AM145
LOYSEW KVZ67AM182
LOYSEW KVZ67AM184
LOYSEW KVZ67AM213/215
LOYSEW KHZ67AM56
LOYSEW KHZ67AM143
LOYSEW KHZ67AM145
LOYSEW KHZ67AM182
LOYSEW KHZ67AM184
LOYSEW KHZ67AM213/215
LOYSEW KT67AM56
LOYSEW KT67AM143
LOYSEW KT67AM145
LOYSEW KT67AM182
LOYSEW KT67AM184
LOYSEW KT67AM213/215
LOYSEW K77AM56
LOYSEW K77AM143
LOYSEW K77AM145
LOYSEW K77AM182
LOYSEW K77AM184
LOYSEW K77AM213/215
LOYSEW KA77BAM56
LOYSEW KA77BAM143
LOYSEW KA77BAM145
LOYSEW KA77BAM182
LOYSEW KA77BAM184
LOYSEW KA77BAM213/215
LOYSEW KF77AM56
LOYSEW KF77AM143
LOYSEW KF77AM145
LOYSEW KF77AM182
LOYSEW KF77AM184
LOYSEW KF77AM213/215
LOYSEW KAF77AM56
LOYSEW KAF77AM143
LOYSEW KAF77AM145
LOYSEW KAF77AM182
LOYSEW KAF77AM184
LOYSEW KAF77AM213/215
LOYSEW KVF77AM56
LOYSEW KVF77AM143
LOYSEW KVF77AM145
LOYSEW KVF77AM182
LOYSEW KVF77AM184
LOYSEW KVF77AM213/215
LOYSEW KHF77AM56
LOYSEW KHF77AM143
LOYSEW KHF77AM145
LOYSEW KHF77AM182
LOYSEW KHF77AM184
LOYSEW KHF77AM213/215
LOYSEW KA77AM56
LOYSEW KA77AM143
LOYSEW KA77AM145
LOYSEW KA77AM182
LOYSEW KA77AM184
LOYSEW KA77AM213/215
LOYSEW KV77AM56
LOYSEW KV77AM143
LOYSEW KV77AM145
LOYSEW KV77AM182
LOYSEW KV77AM184
LOYSEW KV77AM213/215
LOYSEW KH77AM56
LOYSEW KH77AM143
LOYSEW KH77AM145
LOYSEW KH77AM182
LOYSEW KH77AM184
LOYSEW KH77AM213/215
LOYSEW KAZ77AM56
LOYSEW KAZ77AM143
LOYSEW KAZ77AM145
LOYSEW KAZ77AM182
LOYSEW KAZ77AM184
LOYSEW KAZ77AM213/215
LOYSEW KVZ77AM56
LOYSEW KVZ77AM143
LOYSEW KVZ77AM145
LOYSEW KVZ77AM182
LOYSEW KVZ77AM184
LOYSEW KVZ77AM213/215
LOYSEW KHZ77AM56
LOYSEW KHZ77AM143
LOYSEW KHZ77AM145
LOYSEW KHZ77AM182
LOYSEW KHZ77AM184
LOYSEW KHZ77AM213/215
LOYSEW KT77AM56
LOYSEW KT77AM143
LOYSEW KT77AM145
LOYSEW KT77AM182
LOYSEW KT77AM184
LOYSEW KT77AM213/215
LOYSEW K87AM143
LOYSEW K87AM145
LOYSEW K87AM182
LOYSEW K87AM184
LOYSEW K87AM213/215
LOYSEW K87AM254/256
LOYSEW K87AM284/286
LOYSEW KA87BAM143
LOYSEW KA87BAM145
LOYSEW KA87BAM182
LOYSEW KA87BAM184
LOYSEW KA87BAM213/215
LOYSEW KA87BAM254/256
LOYSEW KA87BAM284/286
LOYSEW KV87BAM143
LOYSEW KV87BAM145
LOYSEW KV87BAM182
LOYSEW KV87BAM184
LOYSEW KV87BAM213/215
LOYSEW KV87BAM254/256
LOYSEW KV87BAM284/286
LOYSEW KH87BAM143
LOYSEW KH87BAM145
LOYSEW KH87BAM182
LOYSEW KH87BAM184
LOYSEW KH87BAM213/215
LOYSEW KH87BAM254/256
LOYSEW KH87BAM284/286
LOYSEW KF87AM143
LOYSEW KF87AM145
LOYSEW KF87AM182
LOYSEW KF87AM184
LOYSEW KF87AM213/215
LOYSEW KF87AM254/256
LOYSEW KF87AM284/286
LOYSEW KAF87AM143
LOYSEW KAF87AM145
LOYSEW KAF87AM182
LOYSEW KAF87AM184
LOYSEW KAF87AM213/215
LOYSEW KAF87AM254/256
LOYSEW KAF87AM284/286
LOYSEW KVF87AM143
LOYSEW KVF87AM145
LOYSEW KVF87AM182
LOYSEW KVF87AM184
LOYSEW KVF87AM213/215
LOYSEW KVF87AM254/256
LOYSEW KVF87AM284/286
LOYSEW KA87AM143
LOYSEW KA87AM145
LOYSEW KA87AM182
LOYSEW KA87AM184
LOYSEW KA87AM213/215
LOYSEW KA87AM254/256
LOYSEW KA87AM284/286
LOYSEW KV87AM143
LOYSEW KV87AM145
LOYSEW KV87AM182
LOYSEW KV87AM184
LOYSEW KV87AM213/215
LOYSEW KV87AM254/256
LOYSEW KV87AM284/286
LOYSEW KAZ87AM143
LOYSEW KAZ87AM145
LOYSEW KAZ87AM182
LOYSEW KAZ87AM184
LOYSEW KAZ87AM213/215
LOYSEW KAZ87AM254/256
LOYSEW KAZ87AM284/286
LOYSEW KVZ87AM143
LOYSEW KVZ87AM145
LOYSEW KVZ87AM182
LOYSEW KVZ87AM184
LOYSEW KVZ87AM213/215
LOYSEW KVZ87AM254/256
LOYSEW KVZ87AM284/286
LOYSEW KT87AM143
LOYSEW KT87AM145
LOYSEW KT87AM182
LOYSEW KT87AM184
LOYSEW KT87AM213/215
LOYSEW KT87AM254/256
LOYSEW KT87AM284/286
LOYSEW K97AM182
LOYSEW K97AM184
LOYSEW K97AM213/215
LOYSEW K97AM254/256
LOYSEW K97AM284/286
LOYSEW K97AM324/326
LOYSEW K97AM364/365
LOYSEW KA97BAM182
LOYSEW KA97BAM184
LOYSEW KA97BAM213/215
LOYSEW KA97BAM254/256
LOYSEW KA97BAM284/286
LOYSEW KA97BAM324/326
LOYSEW KA97BAM364/365
LOYSEW KV97BAM182
LOYSEW KV97BAM184
LOYSEW KV97BAM213/215
LOYSEW KV97BAM254/256
LOYSEW KV97BAM284/286
LOYSEW KV97BAM324/326
LOYSEW KV97BAM364/365
LOYSEW KH97BAM182
LOYSEW KH97BAM184
LOYSEW KH97BAM213/215
LOYSEW KH97BAM254/256
LOYSEW KH97BAM284/286
LOYSEW KH97BAM324/326
LOYSEW KH97BAM364/365
LOYSEW KF97AM182
LOYSEW KF97AM184
LOYSEW KF97AM213/215
LOYSEW KF97AM254/256
LOYSEW KF97AM284/286
LOYSEW KF97AM324/326
LOYSEW KF97AM364/365
LOYSEW KAF97AM182
LOYSEW KAF97AM184
LOYSEW KAF97AM213/215
LOYSEW KAF97AM254/256
LOYSEW KAF97AM284/286
LOYSEW KAF97AM324/326
LOYSEW KAF97AM364/365
LOYSEW KVF97AM182
LOYSEW KVF97AM184
LOYSEW KVF97AM213/215
LOYSEW KVF97AM254/256
LOYSEW KVF97AM284/286
LOYSEW KVF97AM324/326
LOYSEW KVF97AM364/365
LOYSEW KHF97AM182
LOYSEW KHF97AM184
LOYSEW KHF97AM213/215
LOYSEW KHF97AM254/256
LOYSEW KHF97AM284/286
LOYSEW KHF97AM324/326
LOYSEW KHF97AM364/365
LOYSEW KA97AM182
LOYSEW KA97AM184
LOYSEW KA97AM213/215
LOYSEW KA97AM254/256
LOYSEW KA97AM284/286
LOYSEW KA97AM324/326
LOYSEW KA97AM364/365
LOYSEW KV97AM182
LOYSEW KV97AM184
LOYSEW KV97AM213/215
LOYSEW KV97AM254/256
LOYSEW KV97AM284/286
LOYSEW KV97AM324/326
LOYSEW KV97AM364/365
LOYSEW KH97AM182
LOYSEW KH97AM184
LOYSEW KH97AM213/215
LOYSEW KH97AM254/256
LOYSEW KH97AM284/286
LOYSEW KH97AM324/326
LOYSEW KH97AM364/365
LOYSEW KAZ97AM182
LOYSEW KAZ97AM184
LOYSEW KAZ97AM213/215
LOYSEW KAZ97AM254/256
LOYSEW KAZ97AM284/286
LOYSEW KAZ97AM324/326
LOYSEW KAZ97AM364/365
LOYSEW KVZ97AM182
LOYSEW KVZ97AM184
LOYSEW KVZ97AM213/215
LOYSEW KVZ97AM254/256
LOYSEW KVZ97AM284/286
LOYSEW KVZ97AM324/326
LOYSEW KVZ97AM364/365
LOYSEW KHZ97AM182
LOYSEW KHZ97AM184
LOYSEW KHZ97AM213/215
LOYSEW KHZ97AM254/256
LOYSEW KHZ97AM284/286
LOYSEW KHZ97AM324/326
LOYSEW KHZ97AM364/365
LOYSEW KT97AM182
LOYSEW KT97AM184
LOYSEW KT97AM213/215
LOYSEW KT97AM254/256
LOYSEW KT97AM284/286
LOYSEW KT97AM324/326
LOYSEW KT97AM364/365
LOYSEW K107AM182
LOYSEW K107AM184
LOYSEW K107AM213/215
LOYSEW K107AM254/256
LOYSEW K107AM284/286
LOYSEW K107AM324/326
LOYSEW K107AM364/365
LOYSEW KA107BAM182
LOYSEW KA107BAM184
LOYSEW KA107BAM213/215
LOYSEW KA107BAM254/256
LOYSEW KA107BAM284/286
LOYSEW KA107BAM324/326
LOYSEW KA107BAM364/365
LOYSEW KV107BAM182
LOYSEW KV107BAM184
LOYSEW KV107BAM213/215
LOYSEW KV107BAM254/256
LOYSEW KV107BAM284/286
LOYSEW KV107BAM324/326
LOYSEW KV107BAM364/365
LOYSEW KH107BAM182
LOYSEW KH107BAM184
LOYSEW KH107BAM213/215
LOYSEW KH107BAM254/256
LOYSEW KH107BAM284/286
LOYSEW KH107BAM324/326
LOYSEW KH107BAM364/365
LOYSEW KF107AM182
LOYSEW KF107AM184
LOYSEW KF107AM213/215
LOYSEW KF107AM254/256
LOYSEW KF107AM284/286
LOYSEW KF107AM324/326
LOYSEW KF107AM364/365
LOYSEW KAF107AM182
LOYSEW KAF107AM184
LOYSEW KAF107AM213/215
LOYSEW KAF107AM254/256
LOYSEW KAF107AM284/286
LOYSEW KAF107AM324/326
LOYSEW KAF107AM364/365
LOYSEW KVF107AM182
LOYSEW KVF107AM184
LOYSEW KVF107AM213/215
LOYSEW KVF107AM254/256
LOYSEW KVF107AM284/286
LOYSEW KVF107AM324/326
LOYSEW KVF107AM364/365
LOYSEW KHF107AM182
LOYSEW KHF107AM184
LOYSEW KHF107AM213/215
LOYSEW KHF107AM254/256
LOYSEW KHF107AM284/286
LOYSEW KHF107AM324/326
LOYSEW KHF107AM364/365
LOYSEW KA107AM182
LOYSEW KA107AM184
LOYSEW KA107AM213/215
LOYSEW KA107AM254/256
LOYSEW KA107AM284/286
LOYSEW KA107AM324/326
LOYSEW KA107AM364/365
LOYSEW KV107AM182
LOYSEW KV107AM184
LOYSEW KV107AM213/215
LOYSEW KV107AM254/256
LOYSEW KV107AM284/286
LOYSEW KV107AM324/326
LOYSEW KV107AM364/365
LOYSEW KH107AM182
LOYSEW KH107AM184
LOYSEW KH107AM213/215
LOYSEW KH107AM254/256
LOYSEW KH107AM284/286
LOYSEW KH107AM324/326
LOYSEW KH107AM364/365
LOYSEW KAZ107AM182
LOYSEW KAZ107AM184
LOYSEW KAZ107AM213/215
LOYSEW KAZ107AM254/256
LOYSEW KAZ107AM284/286
LOYSEW KAZ107AM324/326
LOYSEW KAZ107AM364/365
LOYSEW KVZ107AM182
LOYSEW KVZ107AM184
LOYSEW KVZ107AM213/215
LOYSEW KVZ107AM254/256
LOYSEW KVZ107AM284/286
LOYSEW KVZ107AM324/326
LOYSEW KVZ107AM364/365
LOYSEW KHZ107AM182
LOYSEW KHZ107AM184
LOYSEW KHZ107AM213/215
LOYSEW KHZ107AM254/256
LOYSEW KHZ107AM284/286
LOYSEW KHZ107AM324/326
LOYSEW KHZ107AM364/365
LOYSEW KT107AM182
LOYSEW KT107AM184
LOYSEW KT107AM213/215
LOYSEW KT107AM254/256
LOYSEW KT107AM284/286
LOYSEW KT107AM324/326
LOYSEW KT107AM364/365
LOYSEW K127AM213/215
LOYSEW K127AM254/256
LOYSEW K127AM284/286
LOYSEW K127AM324/326
LOYSEW K127AM364/365
LOYSEW KA127BAM213/215
LOYSEW KA127BAM254/256
LOYSEW KA127BAM284/286
LOYSEW KA127BAM324/326
LOYSEW KA127BAM364/365
LOYSEW KV127BAM213/215
LOYSEW KV127BAM254/256
LOYSEW KV127BAM284/286
LOYSEW KV127BAM324/326
LOYSEW KV127BAM364/365
LOYSEW KH127BAM213/215
LOYSEW KH127BAM254/256
LOYSEW KH127BAM284/286
LOYSEW KH127BAM324/326
LOYSEW KH127BAM364/365
LOYSEW KF127AM213/215
LOYSEW KF127AM254/256
LOYSEW KF127AM284/286
LOYSEW KF127AM324/326
LOYSEW KF127AM364/365
LOYSEW KAF127AM213/215
LOYSEW KAF127AM254/256
LOYSEW KAF127AM284/286
LOYSEW KAF127AM324/326
LOYSEW KAF127AM364/365
LOYSEW KHF127AM213/215
LOYSEW KHF127AM254/256
LOYSEW KHF127AM284/286
LOYSEW KHF127AM324/326
LOYSEW KHF127AM364/365
LOYSEW KA127AM213/215
LOYSEW KA127AM254/256
LOYSEW KA127AM284/286
LOYSEW KA127AM324/326
LOYSEW KA127AM364/365
LOYSEW KH127AM213/215
LOYSEW KH127AM254/256
LOYSEW KH127AM284/286
LOYSEW KH127AM324/326
LOYSEW KH127AM364/365
LOYSEW KAZ127AM213/215
LOYSEW KAZ127AM254/256
LOYSEW KAZ127AM284/286
LOYSEW KAZ127AM324/326
LOYSEW KAZ127AM364/365
LOYSEW KHZ127AM213/215
LOYSEW KHZ127AM254/256
LOYSEW KHZ127AM284/286
LOYSEW KHZ127AM324/326
LOYSEW KHZ127AM364/365
LOYSEW KT127AM213/215
LOYSEW KT127AM254/256
LOYSEW KT127AM284/286
LOYSEW KT127AM324/326
LOYSEW KT127AM364/365
LOYSEW K157AM254/256
LOYSEW K157AM284/286
LOYSEW K157AM324/326
LOYSEW K157AM364/365
LOYSEW KA157BAM254/256
LOYSEW KA157BAM284/286
LOYSEW KA157BAM324/326
LOYSEW KA157BAM364/365
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LOYSEW SF87AM254/256
LOYSEW SF87AM284/286
LOYSEW SAF87AM143
LOYSEW SAF87AM145
LOYSEW SAF87AM182
LOYSEW SAF87AM184
LOYSEW SAF87AM213/215
LOYSEW SAF87AM254/256
LOYSEW SAF87AM284/286
LOYSEW SHF87AM143
LOYSEW SHF87AM145
LOYSEW SHF87AM182
LOYSEW SHF87AM184
LOYSEW SHF87AM213/215
LOYSEW SHF87AM254/256
LOYSEW SHF87AM284/286
LOYSEW SA87AM143
LOYSEW SA87AM145
LOYSEW SA87AM182
LOYSEW SA87AM184
LOYSEW SA87AM213/215
LOYSEW SA87AM254/256
LOYSEW SA87AM284/286
LOYSEW SA87AM143
LOYSEW SA87AM145
LOYSEW SA87AM182
LOYSEW SA87AM184
LOYSEW SA87AM213/215
LOYSEW SA87AM254/256
LOYSEW SA87AM284/286
LOYSEW SAZ87AM143
LOYSEW SAZ87AM145
LOYSEW SAZ87AM182
LOYSEW SAZ87AM184
LOYSEW SAZ87AM213/215
LOYSEW SAZ87AM254/256
LOYSEW SAZ87AM284/286
LOYSEW SHZ87AM143
LOYSEW SHZ87AM145
LOYSEW SHZ87AM182
LOYSEW SHZ87AM184
LOYSEW SHZ87AM213/215
LOYSEW SHZ87AM254/256
LOYSEW SHZ87AM284/286
LOYSEW ST87AM143
LOYSEW ST87AM145
LOYSEW ST87AM182
LOYSEW ST87AM184
LOYSEW ST87AM213/215
LOYSEW ST87AM254/256
LOYSEW ST87AM284/286
LOYSEW S97AM182
LOYSEW S97AM184
LOYSEW S97AM213/215
LOYSEW S97AM254/256
LOYSEW S97AM284/286
LOYSEW S97AM324/326
LOYSEW S97AM364/365
LOYSEW SF97AM182
LOYSEW SF97AM184
LOYSEW SF97AM213/215
LOYSEW SF97AM254/256
LOYSEW SF97AM284/286
LOYSEW SF97AM324/326
LOYSEW SF97AM364/365
LOYSEW SAF97AM182
LOYSEW SAF97AM184
LOYSEW SAF97AM213/215
LOYSEW SAF97AM254/256
LOYSEW SAF97AM284/286
LOYSEW SAF97AM324/326
LOYSEW SAF97AM364/365
LOYSEW SHF97AM182
LOYSEW SHF97AM184
LOYSEW SHF97AM213/215
LOYSEW SHF97AM254/256
LOYSEW SHF97AM284/286
LOYSEW SHF97AM324/326
LOYSEW SHF97AM364/365
LOYSEW SA97AM182
LOYSEW SA97AM184
LOYSEW SA97AM213/215
LOYSEW SA97AM254/256
LOYSEW SA97AM284/286
LOYSEW SA97AM324/326
LOYSEW SA97AM364/365
LOYSEW SH97AM182
LOYSEW SH97AM184
LOYSEW SH97AM213/215
LOYSEW SH97AM254/256
LOYSEW SH97AM284/286
LOYSEW SH97AM324/326
LOYSEW SH97AM364/365
LOYSEW SAZ97AM182
LOYSEW SAZ97AM184
LOYSEW SAZ97AM213/215
LOYSEW SAZ97AM254/256
LOYSEW SAZ97AM284/286
LOYSEW SAZ97AM324/326
LOYSEW SAZ97AM364/365
LOYSEW SHZ97AM182
LOYSEW SHZ97AM184
LOYSEW SHZ97AM213/215
LOYSEW SHZ97AM254/256
LOYSEW SHZ97AM284/286
LOYSEW SHZ97AM324/326
LOYSEW SHZ97AM364/365
LOYSEW ST97AM182
LOYSEW ST97AM184
LOYSEW ST97AM213/215
LOYSEW ST97AM254/256
LOYSEW ST97AM284/286
LOYSEW ST97AM324/326
LOYSEW ST97AM364/365
LOYSEW S..37AM63
LOYSEW S..37AM71
LOYSEW S..37AM80
LOYSEW S..37AM90
LOYSEW S..47AM63
LOYSEW S..47AM71
LOYSEW S..47AM80
LOYSEW S..47AM90
LOYSEW S..57AM63
LOYSEW S..57AM71
LOYSEW S..57AM80
LOYSEW S..57AM90
LOYSEW S..67AM63
LOYSEW S..67AM71
LOYSEW S..67AM80
LOYSEW S..67AM90
LOYSEW S..67AM100
LOYSEW S..67AM112
LOYSEW S..67AM132S/M
LOYSEW S..77AM63
LOYSEW S..77AM71
LOYSEW S..77AM80
LOYSEW S..77AM90
LOYSEW S..77AM100
LOYSEW S..77AM112
LOYSEW S..77AM132S/M
LOYSEW S..77AM132ML
LOYSEW S..87AM80
LOYSEW S..87AM90
LOYSEW S..87AM100
LOYSEW S..87AM112
LOYSEW S..87AM132S/M
LOYSEW S..87AM132ML
LOYSEW S..87AM160
LOYSEW S..87AM180
LOYSEW S..97AM100
LOYSEW S..97AM112
LOYSEW S..97AM132S/M
LOYSEW S..97AM132ML
LOYSEW S..97AM160
LOYSEW S..97AM180
LOYSEW S..97AM200
LOYSEW S..67R37
LOYSEW S..77R37
LOYSEW S..87R57
LOYSEW S..97R57
LOYSEW S..37AD1
LOYSEW S..37AD2
LOYSEW S..47AD1
LOYSEW S..47AD2
LOYSEW S..57AD1
LOYSEW S..57AD2
LOYSEW S..67AD2
LOYSEW S..67AD3
LOYSEW S..77AD2
LOYSEW S..77AD3
LOYSEW S..77AD4
LOYSEW S..87AD2
LOYSEW S..87AD3
LOYSEW S..87AD4
LOYSEW S..87AD5
LOYSEW S..97AD3
LOYSEW S..97AD4
LOYSEW S..97AD5
LOYSEW S..97AD6
LOYSEW S..37AD1
LOYSEW S..37AD2,AD2/ZR
LOYSEW S..47AD1
LOYSEW S..47AD2,AD2/ZR
LOYSEW S..57AD1
LOYSEW S..57AD2,AD2/ZR
LOYSEW S..67AD2,AD2/ZR
LOYSEW S..67AD3,AD3/ZR
LOYSEW S..77AD2,AD2/ZR
LOYSEW S..77AD3,AD3/ZR
LOYSEW S..77AD4,AD4/ZR
LOYSEW S..87AD2,AD2/ZR
LOYSEW S..87AD3,AD3/ZR
LOYSEW S..87AD4,AD4/ZR
LOYSEW S..87AD5,AD5/ZR
LOYSEW S..97AD3,AD3/ZR
LOYSEW S..97AD4,AD4/ZR
LOYSEW S..97AD5,AD5/ZR
LOYSEW S..97AD6,AD6/ZR
LOYSEW S..67R37
LOYSEW S..77R37
LOYSEW S..87R57
LOYSEW S..97R57
LOYSEW S..37AD2/P
LOYSEW S..47AD2/P
LOYSEW S..57AD2/P
LOYSEW S..67AD2/P
LOYSEW S..67AD3/P
LOYSEW S..77AD2/P
LOYSEW S..77AD3/P
LOYSEW S..77AD4/P
LOYSEW S..87AD2/P
LOYSEW S..87AD3/P
LOYSEW S..87AD4/P
LOYSEW S..87AD5/P
LOYSEW S..97AD3/P
LOYSEW S..97AD4/P
LOYSEW S..97AD5/P
LOYSEW S..37AR71
LOYSEW S..37AR80
LOYSEW S..37AR90
LOYSEW S..47AR71
LOYSEW S..47AR80
LOYSEW S..47AR90
LOYSEW S..57AR71
LOYSEW S..57AR80
LOYSEW S..57AR90
LOYSEW S..67AR71
LOYSEW S..67AR80
LOYSEW S..67AR90
LOYSEW S..67AR100
LOYSEW S..67AR112
LOYSEW S..77AR71
LOYSEW S..77AR80
LOYSEW S..77AR90
LOYSEW S..77AR100
LOYSEW S..77AR112
LOYSEW S..77AR132S/M
LOYSEW S..77AR132ML
LOYSEW S..87AR80
LOYSEW S..87AR90
LOYSEW S..87AR100
LOYSEW S..87AR112
LOYSEW S..87AR132S/M
LOYSEW S..87AR132ML
LOYSEW S..87AR160
LOYSEW S..87AR180
LOYSEW S..97AR100
LOYSEW S..97AR112
LOYSEW S..97AR132S/M
LOYSEW S..97AR132ML
LOYSEW S..97AR160
LOYSEW S..97AR180
LOYSEW W37 AD..
LOYSEW W47 AD..
LOYSEW W37AM56
LOYSEW W37AM143
LOYSEW W37AM145
LOYSEW WA37BAM56
LOYSEW WA37BAM143
LOYSEW WA37BAM145
LOYSEW WH37BAM56
LOYSEW WH37BAM143
LOYSEW WH37BAM145
LOYSEW WF37AM56
LOYSEW WF37AM143
LOYSEW WF37AM145
LOYSEW WAF37AM56
LOYSEW WAF37AM143
LOYSEW WAF37AM145
LOYSEW WHF37AM56
LOYSEW WHF37AM143
LOYSEW WHF37AM145
LOYSEW WA37AM56
LOYSEW WA37AM143
LOYSEW WA37AM145
LOYSEW WH37AM56
LOYSEW WH37AM143
LOYSEW WH37AM145
LOYSEW WT37AM56
LOYSEW WT37AM143
LOYSEW WT37AM145
LOYSEW W47AM56
LOYSEW W47AM143
LOYSEW W47AM145
LOYSEW W47AM182
LOYSEW W47AM184
LOYSEW WA47BAM56
LOYSEW WA47BAM143
LOYSEW WA47BAM145
LOYSEW WA47BAM182
LOYSEW WA47BAM184
LOYSEW WH47BAM56
LOYSEW WH47BAM143
LOYSEW WH47BAM145
LOYSEW WH47BAM182
LOYSEW WH47BAM184
LOYSEW WF47AM56
LOYSEW WF47AM143
LOYSEW WF47AM145
LOYSEW WF47AM182
LOYSEW WF47AM184
LOYSEW WAF47AM56
LOYSEW WAF47AM143
LOYSEW WAF47AM145
LOYSEW WAF47AM182
LOYSEW WAF47AM184
LOYSEW WHF47AM56
LOYSEW WHF47AM143
LOYSEW WHF47AM145
LOYSEW WHF47AM182
LOYSEW WHF47AM184
LOYSEW WA47AM56
LOYSEW WA47AM143
LOYSEW WA47AM145
LOYSEW WA47AM182
LOYSEW WA47AM184
LOYSEW WH47AM56
LOYSEW WH47AM143
LOYSEW WH47AM145
LOYSEW WH47AM182
LOYSEW WH47AM184
LOYSEW WT47AM56
LOYSEW WT47AM143
LOYSEW WT47AM145
LOYSEW WT47AM182
LOYSEW WT47AM184
LOYSEW W..37AM63
LOYSEW W..37AM71
LOYSEW W..37AM80
LOYSEW W..37AM90
LOYSEW W..47AM63
LOYSEW W..47AM71
LOYSEW W..47AM80
LOYSEW W..47AM90
LOYSEW W..47AM100
LOYSEW W..47AM112
LOYSEW W..47AM132S/M
LOYSEW W..37AD1
LOYSEW W..37AD2
LOYSEW W..47AD2
LOYSEW W..47AD3
LOYSEW W..37AR71
LOYSEW W..37AR80
LOYSEW W..37AR90
LOYSEW W..47AR71
LOYSEW W..47AR80
LOYSEW W..47AR90

FAQ

 

—Why do you choose LOYAL?
LOYAL is a very professional supplier of replacement parts for piston pumps, motors, concrete pump spare parts, gearbox, cylinders, gear pumps and so on
 LOYALmajor technicians have 20 years experience. We are not only supplying products to you, but also providing you 
benefits and useful suggestion about goods maintenance.

—How about quality of products from LOYAL?
We always pay more attention about quality of our goods from raw material to machining, especially heat treatment to control our quality and precision parts, 100% interchangeable with origins.  Stable temperature and enough time heat treatment are strictly controlled by our suppliers to make parts  durable.
Warranty: 1 year

—What about delivery and service from LOYAL?
We offer all customers quick response about all inquiries every time. We stock plenty of spare parts, hydraulic pumps and hydraulic motors.  If products you demanded in stock, we can delivery in 3 working days after your payment. 
In case the products you needed are not in current stock, we can prepare in 2-4 weeks after your payment for hydraulic cylinders, gearbox and gear pumps, in 3-7 days for new hydraulic pumps,hydraulic motors, in 15-20 days for rebuilt hydraulic pumps,hydraulic motors.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Expansion
Gear Shape: Conical – Cylindrical Gear
Step: Three-Step
Samples:
US$ 1800/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

planetarygearbox

How to Select a Planetary Gearbox for Your Applications

You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.

CZPT gearbox

An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.

CZPT

A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
planetarygearbox

CZPT

The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.

CZPT

With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
planetarygearbox

CZPT’s

If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.

China OEM Speed Reducer Saz67, S77, St67 Series Gearbox for Construction Machinery Spare Parts   cyclo planetary gearboxChina OEM Speed Reducer Saz67, S77, St67 Series Gearbox for Construction Machinery Spare Parts   cyclo planetary gearbox
editor by Dream 2024-05-16

China factory Small Planetary Gearbox with DC Motor Power Transmission Speed Reducer gearbox definition

Product Description

Description:
Product Name : Electric planet Speed reducer gearbox, 3V , 6V , 12V ,24V DC  planetary geared motor
Gearbox Type: Planetary gears motor
Material: Powder metallurgy Metal 
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1…  customised
Gearbox diameter : 6mm , 8mm,10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 38mm , 42mm ……
3V  6V 12V  24V available .
Torque: 20 – 50 Nm, 10 – 20 Nm, 5 – 10 Nm,1 – 5 Nm, 0.5 – 1 Nm, 0.2 – 0.5 Nm, 0 – 0.1 Nm, 0.1 – 0.2 Nm

D Shaft :4mm stainless steel output shaft
Color : Black & silver
RPM : 10, 20 , 30 , 40 , 50 ,60 , 70, 100, 200…1000, 2000

We are a factory specialized in metal gearbox through powder metallurgy process & metal injection molding MIM process and dc motor .We services with ODM/OEM gear motor design and development , an expecienced gearmotors manufacturer.
A planetary (or epicyclical) gearbox uses epicyclical gears for speed reduction. It is composed of 1 or more toothed wheels turning around a rotating shaft. Each rotates on its own axis as well as revolving around the central shaft. This provides great reduction capability in a small space, making them common in automatic transmissions.These mechanisms are used wherever efficiency and high reduction ratios are needed in a small space. Examples are automatic transmissions and many industrial applications using electric gear motors.
planetary gears also refer as epicyclic gearing consisting 3 elements sun gear, planet gear and ring gear. Sun gear is located at the center that transmits torque to planet gears orbiting around the sun gear. Both systems are located inside the ring gear. In the toothed formation sun and planet gears are externally mesh and ring gear internally meshes. 
Planetary gear is found in many variation and arrangements to meet a broad range of speed-ratio in the deign requirements. Planetary gear system is use in varies applications such as, clocks, lunar calendar, car mirror, toys, gearhead motor, turbine engine and many more.
Gear motors are used in applications that require lower shaft speed and higher torque output. This describes a wide range of applications and scenarios, including many of the machines and equipment we interact with on a daily basis.
Gears for gearbox , spur gears , helical gears . Gears are toothed wheels are made of metal or plastic and transmit motion when meshing with each other . 
There are brushed motors , with brushes made out of carbon .Brushless motor , stepper brushless DC motors .

 

Application :

  • Medical and Health Industry
  • Electronics and Telecommunication Industry
  • Robotics Industry
  • Automation Industry
  • CNC, Machine, and Tool Manufacturing Industries
  • Automobile, Textile, Printing, Food, and Metallurgical Industries

Planetary Gearbox advantages:

  • Coaxial arrangement of input shaft and output shaft
  • Load distribution to several planetary gears
  • High efficiency due to low rolling power
  • Almost unlimited transmission ratio options due to combination of several planet stages
  • Suitable as planetary switching gear due to fixing this or that part of the gearbox
  • Possibility of use as overriding gearbox
  • Favorable volume output
  • Suitability for a wide range of application

Gear motors for Household application :electric shaver, tooth brush, kitchen appliances, hair clipper, sewing machines, massager, vibrator, hair dryer, rubdown machine, corn popper, scissor hair machine, vacuum cleaner, garden tool, sanitary ware, window curtain, coffee machine, whisk, intelligent closestool, Sweeping robot and etc.
For Automotive products :conditioning damper actuator, door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB,Car tail gate electric putter,power liftgate etc.
For Office automation equipment:OA equipment, scanners, printers, multifunction machines copy machines, fax, FAX paper cutter, computer peripheral, bank machine, Video conference etc.
For Toys and models:radio control model, automatic cruise control, ride-on toy etc.

Geared motors for automatic devices .

Custom small geared motors , planet gearhead , reducer gears , metal gearbox , module gear motor system powder injection molding sintering gears

 

Production Workshop

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Automotive Curtain
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Three-Step
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetary gearbox

Role of Planetary Gearboxes in Powertrain Systems of Electric and Hybrid Vehicles

Planetary gearboxes play a critical role in the powertrain systems of both electric and hybrid vehicles, contributing to their efficiency and performance:

Electric Motor Integration: In electric vehicles (EVs) and hybrid vehicles, planetary gearboxes are commonly used to connect the electric motor to the drivetrain. They enable torque and speed transformation, ensuring the motor’s output is suitable for the vehicle’s desired speed range and load conditions.

Torque Splitting in Hybrids: Hybrid vehicles often have both an internal combustion engine (ICE) and an electric motor. Planetary gearboxes enable torque splitting between the two power sources, optimizing their combined performance for various driving scenarios, such as electric-only mode, hybrid mode, and regenerative braking.

Regenerative Braking: Planetary gearboxes facilitate regenerative braking in electric and hybrid vehicles. They enable the electric motor to function as a generator, converting kinetic energy into electrical energy during deceleration. This energy can then be stored in the vehicle’s battery for later use.

Compact Design: Planetary gearboxes offer a compact design with a high power density, making them suitable for the limited space available in electric and hybrid vehicles. This compactness allows manufacturers to maximize interior space and accommodate battery packs, drivetrain components, and other systems.

Efficient Power Distribution: The unique arrangement of planetary gears allows for efficient power distribution and torque management. This is particularly important in electric and hybrid powertrains, where optimal power allocation between different components contributes to overall efficiency.

CVT Functionality: Some hybrid vehicles incorporate Continuously Variable Transmission (CVT) functionality using planetary gearsets. This enables seamless and efficient transitions between various gear ratios, improving the driving experience and enhancing fuel efficiency.

Performance Modes: Planetary gearboxes facilitate the implementation of different performance modes in electric and hybrid vehicles. These modes, such as “Sport” or “Eco,” adjust the power distribution and gear ratios to optimize performance or energy efficiency based on the driver’s preferences.

Reduction Gear for Electric Motors: Electric motors often operate at high speeds and require reduction gearing to match the vehicle’s requirements. Planetary gearboxes provide the necessary gear reduction while maintaining efficiency and torque output.

Efficient Torque Transfer: Planetary gearboxes ensure efficient transfer of torque from the power source to the wheels, resulting in smooth acceleration and responsive performance in electric and hybrid vehicles.

Integration with Energy Storage: Planetary gearboxes contribute to the integration of energy storage systems, such as lithium-ion batteries, by efficiently connecting the power source to the drivetrain while managing power delivery and regeneration.

In summary, planetary gearboxes are integral components of the powertrain systems in electric and hybrid vehicles. They enable efficient power distribution, torque transformation, regenerative braking, and various driving modes, contributing to the overall performance, efficiency, and sustainability of these vehicles.

planetary gearbox

Considerations for Selecting Size and Gear Materials in Planetary Gearboxes

Choosing the appropriate size and gear materials for a planetary gearbox is crucial for optimal performance and reliability. Here are the key considerations:

1. Load and Torque Requirements: Evaluate the anticipated load and torque that the gearbox will experience in the application. Select a gearbox size that can handle the maximum load without exceeding its capacity, ensuring reliable and durable operation.

2. Gear Ratio: Determine the required gear ratio to achieve the desired output speed and torque. Different gear ratios are achieved by varying the number of teeth on the gears. Select a gearbox with a suitable gear ratio for your application’s requirements.

3. Efficiency: Consider the efficiency of the gearbox, which is influenced by factors such as gear meshing, bearing losses, and lubrication. A higher efficiency gearbox minimizes energy losses and improves overall system performance.

4. Space Constraints: Evaluate the available space for installing the gearbox. Planetary gearboxes offer compact designs, but it’s essential to ensure that the selected size fits within the available area, especially in applications with limited space.

5. Material Selection: Choose suitable gear materials based on factors like load, speed, and operating conditions. High-quality materials, such as hardened steel or specialized alloys, enhance gear strength, durability, and resistance to wear and fatigue.

6. Lubrication: Proper lubrication is critical for reducing friction and wear in the gearbox. Consider the lubrication requirements of the selected gear materials and ensure the gearbox is designed for efficient lubricant distribution and maintenance.

7. Environmental Conditions: Assess the environmental conditions in which the gearbox will operate. Factors such as temperature, humidity, and exposure to contaminants can impact gear material performance. Choose materials that can withstand the operating environment.

8. Noise and Vibration: Gear material selection can influence noise and vibration levels. Some materials are more adept at dampening vibrations and reducing noise, which is essential for applications where quiet operation is crucial.

9. Cost: Consider the budget for the gearbox and balance the cost of materials, manufacturing, and performance requirements. While high-quality materials may increase initial costs, they can lead to longer gearbox lifespan and reduced maintenance expenses.

10. Manufacturer’s Recommendations: Consult with gearbox manufacturers or experts for guidance on selecting the appropriate size and gear materials. They can provide insights based on their experience and knowledge of various applications.

Ultimately, the proper selection of size and gear materials is vital for achieving reliable, efficient, and long-lasting performance in planetary gearboxes. Taking into account load, gear ratio, materials, lubrication, and other factors ensures the gearbox meets the specific needs of the application.

planetary gearbox

Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics

Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:

1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.

2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.

3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.

4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.

5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.

6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.

7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.

8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.

9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.

10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.

Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.

China factory Small Planetary Gearbox with DC Motor Power Transmission Speed Reducer   gearbox definition		China factory Small Planetary Gearbox with DC Motor Power Transmission Speed Reducer   gearbox definition
editor by CX 2024-05-16

China manufacturer High Performance High Precision Planetary Helical Bevel Gearboxes for Medical Equipment disadvantages of planetary gearbox

Product Description

High Performance High Precision Planetary Helical Bevel Gearboxes For Medical Equipment

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Description

Description:

(1).The output shaft is made of large size,large span double bearing design,output shaft and planetary arm bracket as a whole.The input shaft is placed directly on the planet arm bracket to ensure that the reducer has high operating accuracy and maximum torsional rigidity.
(2).Shell and the inner ring gear used integrated design,quenching and tempering after the processing of the teeth so that it can achieve high torque,high precision,high wear resistance.Moreover surface nickel-plated anti-rust treatment,so that its corrosion resistance greatly enhanced.
(3).The planetary gear transmission employs full needle roller without retainer to increase the contact surface,which greatly upgrades structural rigidity and service life.
(4).The gear is made of Japanese imported material.After the metal cutting process,the vacuum carburizing heat treatment to 58-62HRC. And then by the hobbing,Get the best tooth shape,tooth direction,to ensure that the gear of high precision and good impact toughness.
(5).Input shaft and sun gear integrated structure,in order to improve the operation accuracy of the reducer.

Product Parameters

Characteristic:

1.Right angle steering output realized by spiral bevel gear reversing mechanism
2.The installation distance of spiral bevel gear pair can be adjusted, and the working sound is lower
3.Grinding bevel gear pair can be selected, and the working sound is more stable and quiet
4.Integrated design, high precision and high rigidity
5.Double support cage planet carrier structure, high reliability, suitable for high-speed and frequent CZPT and reverse rotation
6.Compared with the corresponding square fuselage series, it has the same performance and higher cost performance
7.Coupling design, more connection options, keyway can be opened
8.Helical gear transmission, low return clearance and more accurate positioning
9.Size range:140-180
10.Ratio range:3-100
11.Precision range:3-5arcmin (P1);5-8arcmin (P2)

Specifications PAR140 PAR180
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 9400 14500
Max. Axial Load N 4700 7250
Torsional Rigidity Nm/arcmin 47 130
Max.Input Speed rpm 6000 6000
Rated Input Speed rpm 3000 3000
Noise dB ≤68 ≤68
Average Life Time h 20000
Efficiency Of Full Load % L1≥95%       L2≥90%
Return Backlash P1 L1 arcmin ≤5 ≤5
L2 arcmin ≤7 ≤7
P2 L1 arcmin ≤8 ≤8
L2 arcmin ≤10 ≤10
Moment Of Inertia Table L1 3 Kg*cm2 23.5 69.2
4 Kg*cm2 21.5 68.6
5 Kg*cm2 21.5 68.6
7 Kg*cm2 21.5 68.6
8 Kg*cm2 20.5 /
10 Kg*cm2 20.1 66.2
14 Kg*cm2 / 68.6
20 Kg*cm2 / 68.6
L2 25 Kg*cm2 6.88 23.8
30 Kg*cm2 7.1 22.2
35 Kg*cm2 6.88 22.2
40 Kg*cm2 6.88 22.2
50 Kg*cm2 6.88 22.2
70 Kg*cm2 6.88 22.2
100 Kg*cm2 6.34 21.6
Technical Parameter Level Ratio   PAR140 PAR180
Rated Torque L1 3 Nm 360 880
4 Nm 480 1100
5 Nm 480 1100
7 Nm 480 1100
8 Nm 440 /
10 Nm 360 1100
L2 14 Nm / 1100
20 Nm / 1100
25 Nm 480 1100
30 Nm 360 880
35 Nm 480 1100
40 Nm 480 1100
50 Nm 480 1100
70 Nm 480 1100
100 Nm 360 1100
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 20.8 41.9
L2 kg 26.5 54.8

Model Selection:

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machine Tool
Speed: Low Speed
Function: Driving
Casing Protection: Closed Type
Starting Mode: Direct on-line Starting
Certification: ISO9001
Samples:
US$ 1215/Piece
1 Piece(Min.Order)

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planetarygearbox

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China manufacturer High Performance High Precision Planetary Helical Bevel Gearboxes for Medical Equipment   disadvantages of planetary gearboxChina manufacturer High Performance High Precision Planetary Helical Bevel Gearboxes for Medical Equipment   disadvantages of planetary gearbox
editor by Dream 2024-05-16

China high quality PMP7.5r130 Concrete Mixer Hydraulic Speed Reducer, Planetary Gear Reducer Gearbox comer gearbox

Product Description

Product Description: Concrete Mixer Truck Hydraulic Gearbox PMP7.5R130
Introducing the Concrete Mixer Truck Hydraulic Gearbox PMP7.5R130, a heavy-duty and high-performance component designed specifically for concrete mixer trucks. This gearbox is engineered to deliver smooth and reliable rotation of mixer drums, ensuring efficient concrete mixing in various applications.
Key Features:
Enhanced Torque Capacity: The PMP7.5R130 boasts an enhanced torque capacity, making it suitable for handling even the most demanding mixing tasks with fully loaded mixer drums.
Precision-Crafted Components: Precision-engineered gears and bearings ensure smooth and consistent drum rotation, resulting in uniform concrete mixing and improved work efficiency.
Robust Construction: Constructed from high-grade materials, this gearbox is built to last, providing durability and reliability in harsh working environments.
Efficient Heat Management: An advanced cooling system ensures optimal operating temperatures, preventing overheating and extending the gearbox’s service life.
User-Friendly Design: Conveniently located inspection ports and service points allow for quick and easy maintenance, minimizing downtime and maximizing uptime.
Applications:
The Concrete Mixer Truck Hydraulic Gearbox PMP7.5R130 is suitable for use in a wide range of concrete mixer trucks, especially those operating in demanding conditions such as construction sites, mining operations, and other industrial applications. It provides reliable power transmission for efficient concrete mixing, ensuring smooth project progress and improved work productivity.
Installation & Operation:
Installation of the PMP7.5R130 gearbox should be carried out by qualified personnel with expertise in hydraulic systems. Once installed, the gearbox seamlessly integrates with the mixer truck’s hydraulic system, providing smooth and reliable power transmission to the mixer drum. Regular maintenance and inspections are recommended to ensure optimal performance and extend the gearbox’s service life.
In summary, the Concrete Mixer Truck Hydraulic Gearbox PMP7.5R130 is a robust and reliable component that offers exceptional performance for concrete mixer trucks. Its enhanced torque capacity, precision-crafted components, and user-friendly design make it a valuable addition to any construction or mining fleet.

Model NO. PMP 7.5R130 Model PMP 7.5R130
Lead Time 5 Days Transport Package Standard Export Wooden Case
Colour as Your Request Usage Concrete Mixer
Weight 330KG Specification 56*56*68
Trademark Bodeke Origin China
HS Code 8483457100 Production Capacity 100 Sets/Month

 

Technical data of Camray CMR conrete mixer gearbox
Model PMP 7.5R130
Max.Output Torque
Nm
71,000
Ratio
l=
1:130
Max.installation angle of Drum 11°
Max.Input speed
rpm
2500
Max.Output speed
rpm
18
Max.Capacity of Drum   m³ 10~14
Weight(without oil)    KG 320
Lubrication Oil Quantity  dm³ 11.5
Max.Misalignmeng of flange
ZTS P68 reducer / gearbox ZHP P75S reducer / gearbox A4VG180HD1MT1/32R-NSF02F571-S PISTON pump 875719000
ZTS P70 reducer / gearbox DD33-MF reducer / gearbox A7VO55LRDS/63L-NZB01-S PISTON pump 8483457100
ZTS P75S reducer / gearbox ZHP P68 reducer / gearbox Concrete Mixer Truck  Mixer Drum  Cement Mixer SAUER,Bonfiglioli,TOPUNIOU,KYB,REXROTH, , ,PMP

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery
Function: Change Drive Torque
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Oscillating Base Type
Step: Double-Step
Samples:
US$ 730/Piece
1 Piece(Min.Order)

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Customization:
Available

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planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining compactness presents several challenges:

  • Space Constraints: As the gear ratio increases, the number of gear stages required also increases. This can lead to larger gearbox sizes, which may be challenging to accommodate in applications with limited space.
  • Bearing Loads: Higher gear ratios often result in increased loads on the bearings and other components due to the redistribution of forces. This can impact the durability and lifespan of the gearbox.
  • Efficiency: Each gear stage introduces losses due to friction and other factors. With multiple stages, the overall efficiency of the gearbox can decrease, affecting its energy efficiency.
  • Complexity: Achieving high gear ratios can require complex gear arrangements and additional components, which can lead to increased manufacturing complexity and costs.
  • Thermal Effects: Higher gear ratios can lead to greater heat generation due to increased friction and loads. Managing thermal effects becomes crucial to prevent overheating and component failure.

To address these challenges, gearbox designers use advanced materials, precise machining techniques, and innovative bearing arrangements to optimize the design for both compactness and performance. Computer simulations and modeling play a critical role in predicting the behavior of the gearbox under different operating conditions, helping to ensure reliability and efficiency.

planetary gearbox

Recent Advancements in Planetary Gearbox Technology

Advancements in planetary gearbox technology have led to improved performance, efficiency, and durability. Here are some notable developments:

High-Efficiency Gearing: Manufacturers are using advanced materials and precision manufacturing techniques to create gears with optimized tooth profiles. This reduces friction and enhances overall efficiency, resulting in higher power transmission with lower energy losses.

Enhanced Lubrication: Innovative lubrication systems and high-performance lubricants are being employed to ensure consistent and reliable lubrication even in extreme conditions. This helps to reduce wear and extend the lifespan of the gearbox.

Compact Designs: Engineers are focusing on designing more compact and lightweight planetary gearboxes without compromising their performance. This is particularly important for applications with limited space and weight constraints.

Integrated Sensors: Planetary gearboxes are now being equipped with sensors and monitoring systems that provide real-time data on temperature, vibration, and other operating parameters. This allows for predictive maintenance and early detection of potential issues.

Smart Gearboxes: Some modern planetary gearboxes are equipped with smart features such as remote monitoring, adaptive control, and data analysis. These features contribute to more efficient operation and better integration with automation systems.

Advanced Materials: The use of high-strength and wear-resistant materials, such as advanced alloys and composites, improves the durability and load-carrying capacity of planetary gearboxes. This is particularly beneficial for heavy-duty and high-torque applications.

Customization and Simulation: Advanced simulation and modeling tools enable engineers to design and optimize planetary gearboxes for specific applications. This customization helps achieve the desired performance and reliability levels.

Noise and Vibration Reduction: Innovations in gear design and manufacturing techniques have led to quieter and smoother-running planetary gearboxes, making them suitable for applications where noise and vibration are concerns.

Environmental Considerations: With growing environmental awareness, manufacturers are developing more eco-friendly lubricants and materials for planetary gearboxes, reducing their ecological footprint.

Overall, recent advancements in planetary gearbox technology are aimed at enhancing efficiency, durability, and versatility to meet the evolving demands of various industries and applications.

planetary gearbox

Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics

Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:

1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.

2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.

3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.

4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.

5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.

6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.

7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.

8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.

9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.

10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.

Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.

China high quality PMP7.5r130 Concrete Mixer Hydraulic Speed Reducer, Planetary Gear Reducer Gearbox   comer gearbox	China high quality PMP7.5r130 Concrete Mixer Hydraulic Speed Reducer, Planetary Gear Reducer Gearbox   comer gearbox
editor by CX 2024-05-16

China supplier High Precision Low Noise Ratio 10: 1 Planetary Gear Boxes (PX140-L2) planetary gearbox backdrive

Product Description

High Precision Low Noise Ratio 10:1 Planetary Gear Boxes (PX140-L2)

The high-precision planetary gearbox adopts helical gear design, and is used in various control transmission fields with servo motors, such as precision machine tools, laser cutting equipment, battery processing equipment, etc. It has the advantages of large torsional rigidity and large output torque.

Product Description

1.One-piece construction,High Precision and large output torque.
2.Double bracing cage planetary shelf structure.high reliable. Can suit reversible rotation frequently
3.Helical gear transmission, more reliable. Higher torque.
4.Low return backlash, high precision.
5.Special Rotation frame structure.can carry bigger Radial&Axial load

Product Parameters

Specifications PX42 PX60 PX90 PX120 PX140 PX180
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 780 1530 3250 6700 9400 14500
Max. Axial Load N 390 630 1300 3000 4700 7250
Torsional Rigidity Nm/arcmin 2.5 6 12 23 47 130
Max.Input Speed rpm 8000 8000 8000 8000 6000 6000
Rated Input Speed rpm 4000 4000 3000 3000 3000 3000
Noise dB ≤56 ≤58 ≤60 ≤65 ≤68 ≤68
Average Life Time h 20000
Efficiency Of Full Load % L1≥95%       L2≥90%
Return Backlash P1 L1 arcmin / ≤3 ≤3 ≤3 ≤3 ≤3
L2 arcmin / ≤5 ≤5 ≤5 ≤5 ≤5
P2 L1 arcmin ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
L2 arcmin ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Moment Of Inertia Table L1 3 Kg*cm2 / 0.16 0.61 3.25 9.21 28.98
4 Kg*cm2 0.03 0.14 0.48 2.74 7.54 23.67
5 Kg*cm2 0.03 0.13 0.47 2.71 7.42 23.29
7 Kg*cm2 0.03 0.13 0.45 2.62 7.14 22.48
8 Kg*cm2 0.03 0.13 0.45 2.6 / /
10 Kg*cm2 0.03 0.13 0.4 2.57 7.03 22.51
L2 12 Kg*cm2 / 0.13 0.45 0.45 2.63 7.3
15 Kg*cm2 / 0.13 0.45 0.45 2.63 7.3
20 Kg*cm2 0.03 0.13 0.45 0.45 2.63 7.3
25 Kg*cm2 0.03 0.13 0.45 0.4 2.63 7.3
28 Kg*cm2 0.03 0.13 0.45 0.45 2.43 7.1
30 Kg*cm2 / 0.13 0.45 0.45 2.43 6.92
35 Kg*cm2 0.03 0.13 0.4 0.4 2.43 7.1
40 Kg*cm2 0.03 0.13 0.45 0.45 2.43 6.92
50 Kg*cm2 0.03 0.13 0.4 0.4 2.39 6.92
70 Kg*cm2 0.03 0.13 0.4 0.4 2.39 6.72
100 Kg*cm2 0.03 0.13 0.4 0.4 2.39 6.72
Technical Parameter Level Ratio   PX42 PX60 PX90 PX120 PX140 PX180
Rated Torque L1 3 Nm / 40 105 165 360 880
4 Nm 17 45 130 230 480 880
5 Nm 15 45 130 230 480 1100
7 Nm 12 45 100 220 480 1100
8 Nm / 40 90 200 / /
10 Nm 10 30 75 175 360 770
L2 12 Nm / 40 105 165 440 880
15 Nm / 40 105 165 360 880
20 Nm 17 45 130 230 480 880
25 Nm 15 45 130 230 480 880
28 Nm 17 45 130 230 480 1100
30 Nm / 40 105 165 480 1100
35 Nm 10 30 130 230 480 1100
40 Nm 17 45 130 230 480 1100
50 Nm 15 45 130 230 480 1100
70 Nm 12 45 100 220 480 1100
100 Nm 10 30 75 175 360 770
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.5 1.25 3.75 8.5 16 28.5
L2 kg 0.8 1.75 5.1 12 21.5 40

Company Profile

Packaging & Shipping

1. Lead time: 10-15 days as usual, 30 days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ TNT/ EMS/ FEDEX

 

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Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Manipulator Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Samples:
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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

planetarygearbox

Planetary Gearbox Basics

If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.

Wheel drive planetary gearboxes

Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.

Spur gears

There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
planetarygearbox

Helical gears

A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.

Various sizes

There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
planetarygearbox

Applications

This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.

China supplier High Precision Low Noise Ratio 10: 1 Planetary Gear Boxes (PX140-L2)   planetary gearbox backdriveChina supplier High Precision Low Noise Ratio 10: 1 Planetary Gear Boxes (PX140-L2)   planetary gearbox backdrive
editor by Dream 2024-05-15

China Hot selling 540 Agriculture Machinery Bevel Gearbox with Small Pto Shaft planetary gearbox electric motor

Product Description

Product Description

Here is our advantages when compare to similar products from China:
Post Hole Digger Auger Boxes. Gearboxes especially designed for use on grain augersThis selection of gearboxes, are designed specifically for use on grain handling augers. But can be used in other situations.Boxes from the general purpose section may also suit some applications.Size for examples for items please send us inquire!

Product Specifications

ITEM HN-01-725
Ratio 3.18:1
Teeth 11/35
Module 5.08
Power 40
Rated Input 540rpm
Input/Output Description Optic axis
Weight(N.W) 28Kg

Packaging & Shipping

Equipment

 

Company Profile

HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like  Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.

FAQ

1.WHAT’S THE PAYMENT TERM?

When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.  

2.HOW TO DELIVER THE GOODS TO US?

Usually we will ship the goods to you by sea.

3.How long is your delivery time and shipment?

30-45days

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Pit Digger
Usage: Agricultural Machinery
Material: 20 Crmnti
Weight: 22-49kg
After-sales Service: Online Support
Warranty: 1 Year
Samples:
US$ 30/Piece
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planetarygearbox

Benefits of a Planetary Gearbox With Output Shaft

The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.

Planetary gearboxes

Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!

Planetary gears

A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.

Planetary gearboxes with output shaft

For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
planetarygearbox

Planetary gearboxes with carrier

A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.

Planetary gearboxes with traction

Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.

Planetary gearboxes with electric motors

If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.

Planetary gearboxes with hydraulic motors

A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
planetarygearbox

Planetary gearboxes with combustion engines

There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.

China Hot selling 540 Agriculture Machinery Bevel Gearbox with Small Pto Shaft   planetary gearbox electric motorChina Hot selling 540 Agriculture Machinery Bevel Gearbox with Small Pto Shaft   planetary gearbox electric motor
editor by Dream 2024-05-14

China Good quality Speed Reduction for Gear Motors Planetary Gearbox with Brushed DC Motor with Good quality

Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine. 

Model Instruction

GB090-10-P2

GB 090 571 P2
Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm
571 means 1:10 P0:High Precision Backlash

P1:Precison Backlash

P2:Standard Backlash

Main Technical Performance
 

Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

 

Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
2 3 7 7 14 14 25 50 145 225
Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000

 Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step
Samples:
US$ 50/Piece
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planetary gearbox

Impact of Gear Tooth Design and Profile on the Efficiency of Planetary Gearboxes

The design and profile of gear teeth have a significant impact on the efficiency of planetary gearboxes:

  • Tooth Profile: The tooth profile, such as involute, cycloid, or modified profiles, affects the contact pattern and load distribution between gear teeth. An optimized profile minimizes stress concentration and ensures smooth meshing, contributing to higher efficiency.
  • Tooth Shape: The shape of gear teeth influences the amount of sliding and rolling motion during meshing. Gear teeth designed for more rolling and less sliding motion reduce friction and wear, enhancing overall efficiency.
  • Pressure Angle: The pressure angle at which gear teeth engage affects the force distribution and efficiency. Larger pressure angles can lead to higher efficiency due to improved load sharing, but they may require more space.
  • Tooth Thickness and Width: Optimized tooth thickness and width contribute to distributing the load more evenly across the gear face. Proper sizing reduces stress and increases efficiency.
  • Backlash: Backlash, the gap between meshing gear teeth, impacts efficiency by causing vibrations and energy losses. Properly controlled backlash minimizes these effects and improves efficiency.
  • Tooth Surface Finish: Smoother tooth surfaces reduce friction and wear. Proper surface finish, achieved through grinding or honing, enhances efficiency by reducing energy losses due to friction.
  • Material Selection: The choice of gear material influences wear, heat generation, and overall efficiency. Materials with good wear resistance and low friction coefficients contribute to higher efficiency.
  • Profile Modification: Profile modifications, such as tip and root relief, optimize tooth contact and reduce interference. These modifications minimize friction and increase efficiency.

In summary, the design and profile of gear teeth play a crucial role in determining the efficiency of planetary gearboxes. Optimal tooth profiles, shapes, pressure angles, thicknesses, widths, surface finishes, and material selections all contribute to reducing friction, wear, and energy losses, resulting in improved overall efficiency.

planetary gearbox

Enhancing Wind Turbine System Performance with Planetary Gearboxes

Planetary gearboxes play a crucial role in enhancing the performance and efficiency of wind turbine systems. Here’s how they contribute:

1. Speed Conversion: Wind turbines operate optimally at specific rotational speeds to generate electricity efficiently. Planetary gearboxes allow for speed conversion between the low rotational speed of the wind turbine rotor and the higher speed required by the generator. This speed adaptation ensures the generator operates at its peak efficiency, resulting in maximum power generation.

2. Torque Amplification: Wind turbine blades may experience varying wind speeds, which result in fluctuating torque loads. Planetary gearboxes can amplify the torque generated by the rotor blades before transmitting it to the generator. This torque multiplication helps maintain stable generator operation even during wind speed variations, improving overall energy production.

3. Compact Design: Wind turbines are often installed in locations with limited space, such as offshore platforms or densely populated areas. Planetary gearboxes offer a compact design, allowing for efficient power transmission within a small footprint. This compactness is vital for accommodating gearboxes in the limited nacelle space of the wind turbine.

4. Load Distribution: Wind turbines are subjected to varying wind conditions, including gusts and turbulence. Planetary gearboxes distribute the load evenly among multiple planet gears, reducing stress and wear on individual components. This balanced load distribution improves gearbox durability and reliability.

5. Efficiency Optimization: Planetary gearboxes are known for their high efficiency due to their parallel axis arrangement and multiple gear stages. The efficient power transmission minimizes energy losses within the gearbox, resulting in more power being converted from wind energy to electricity.

6. Maintenance and Reliability: The robust construction of planetary gearboxes contributes to their durability and longevity. Wind turbines often operate in challenging environments, and the reliability of the gearbox is crucial for minimizing maintenance and downtime. Planetary gearboxes’ low maintenance requirements and ability to handle varying loads contribute to the overall reliability of wind turbine systems.

7. Variable Speed Control: Some wind turbines use variable-speed operation to optimize power generation across a range of wind speeds. Planetary gearboxes can facilitate variable speed control by adjusting the gear ratio to match the wind conditions. This flexibility improves energy capture and reduces stress on turbine components.

8. Adaptation to Turbine Size: Planetary gearboxes are available in various sizes and gear ratios, making them adaptable to different turbine sizes and power outputs. This versatility allows wind turbine manufacturers to select gearboxes that align with specific project requirements.

Overall, planetary gearboxes play a pivotal role in optimizing the performance, efficiency, and reliability of wind turbine systems. Their ability to convert speed, amplify torque, and distribute loads makes them a key component in harnessing wind energy for clean and sustainable electricity generation.

planetary gearbox

Advantages of Planetary Gearboxes Compared to Other Gearbox Configurations

Planetary gearboxes, also known as epicyclic gearboxes, offer several advantages compared to other gearbox configurations. These advantages make them well-suited for a wide range of applications. Here’s a closer look at why planetary gearboxes are favored:

  • Compact Size: Planetary gearboxes are known for their compact and space-efficient design. The arrangement of multiple gears within a single housing allows for high gear reduction ratios without significantly increasing the size of the gearbox.
  • High Torque Density: Due to their compact design, planetary gearboxes offer high torque density, meaning they can transmit a significant amount of torque relative to their size. This makes them ideal for applications where space is limited, but high torque is required.
  • Efficiency: Planetary gearboxes can achieve high efficiency levels, especially when properly lubricated and well-designed. The arrangement of multiple meshing gears allows for load distribution, reducing individual gear tooth stresses and minimizing losses due to friction.
  • Multiple Gear Stages: Planetary gearboxes can be designed with multiple stages, allowing for higher gear reduction ratios. This is particularly advantageous when precise control of output speed and torque is required.
  • High Gear Ratios: Planetary gearboxes can achieve high gear reduction ratios in a single stage, eliminating the need for multiple external gears. This simplifies the overall design and reduces the number of components.
  • Load Sharing: The multiple gear meshing arrangements in planetary gearboxes distribute loads evenly across multiple gears, reducing the stress on individual components and enhancing overall durability.
  • High Precision: Planetary gearboxes offer high precision and accuracy in gear meshing, making them suitable for applications that demand precise motion control.
  • Quiet Operation: The design of planetary gearboxes often leads to smoother and quieter operation compared to some other gearbox configurations, contributing to improved user experience.

Overall, the advantages of planetary gearboxes in terms of size, torque density, efficiency, versatility, and precision make them an attractive choice for a wide range of applications across industries, including robotics, automotive, aerospace, and industrial machinery.

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editor by CX 2024-05-14