Tag Archives: servo gear reducer

China Custom Precision Helical Gear Planetary Reducer Ab600/80/90/115 Servo Motor 400W75W1.5kw Unit 200 Gear Boxes automatic gearbox

Product Description

 

 

Product Parameters

 

Name

High Precision Planetary Gearbox

Model

AB042, AB060, AB060A, AB090A, AB115, AB142, AB180, AB220

Gearing Arrangement

Planetary

Effeiency withfull load

≥97

Backlash

≤5

Weight

0.5~48kg

Gear Type

Helical Gear

Gear stages

1 stage, 2 stage 

Rated Torque

14N.m-2000N.m

Gear Ratio One-stage

3, 4, 5, 6, 7, 8, 9, 10

Gear Ratio Two-stage

15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100

Mounting Position

Horizontal (foot mounted) or Vertical (flange mounted)

Usage

stepper motor, servo motor, AC motor, DC motor, etc

features:

AB-series reducer features:

1. Helical gear design The reduction mechanism adopts the helical gear design, and its tooth shape meshing rate is more than twice that of the general spur gear, and has the characteristics of smooth operation, low noise, high output torque and low backlash

2. Collet type locking mechanism The connection between the input end and the motor adopts a collet-type locking mechanism and undergoes dynamic balance analysis to ensure the concentricity of the joint interface and zero-backlash power transmission at high input speeds
3. Modular design of motor connection board The unique modular design of the motor connecting plate and shaft is suitable for any brand and type of servo motor;
4. Efficient surface treatment technology The surface of the gearbox is treated with electroless nickel, and the connecting plate of the motor is treated with black anodic treatment to improve the environmental tolerance and corrosion resistance
5. One-piece gearbox body The gearbox and the inner ring gear adopt an integrated design, with compact structure, high precision and large output torque

 

6. Accurate concentricity of gear bar The sun gear made of the whole gear bar has strong rigidity and accurate concentricity
7. Solid, Single piece sun gear construction obtains precise concentricity with increased strength and rigidity. 8.Precision taper roller bearing support to increases radial and axial loading capacity.

Detailed Photos

Company Profile

 

Certifications

Packaging & Shipping

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Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Planetary
Step: Single-Step
Type: Ab Series Gearbox, Gear Reducer
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

planetary gearbox

Concept of Coaxial and Parallel Shaft Arrangements in Planetary Gearboxes

Coaxial and parallel shaft arrangements refer to the orientation of the input and output shafts in a planetary gearbox:

  • Coaxial Shaft Arrangement: In this arrangement, the input and output shafts are aligned along the same axis, with one shaft passing through the center of the other. This design results in a compact and space-efficient gearbox, making it suitable for applications with limited space. Coaxial planetary gearboxes are commonly used in scenarios where the gearbox needs to be integrated into a compact housing or enclosure.
  • Parallel Shaft Arrangement: In a parallel shaft arrangement, the input and output shafts are positioned parallel to each other but not on the same axis. Instead, they are offset from each other. This configuration allows for greater flexibility in designing the layout of the gearbox and the surrounding machinery. Parallel shaft planetary gearboxes are often used in applications where the spatial arrangement requires the input and output shafts to be positioned in different locations.

The choice between a coaxial and parallel shaft arrangement depends on factors such as available space, mechanical requirements, and the desired layout of the overall system. Coaxial arrangements are advantageous when space is limited, while parallel arrangements offer more design flexibility for accommodating various spatial constraints.

planetary gearbox

Advantages of Backlash Reduction Mechanisms in Planetary Gearboxes

Backlash reduction mechanisms in planetary gearboxes offer several advantages that contribute to improved performance and precision:

Improved Positioning Accuracy: Backlash, or the play between gear teeth, can lead to positioning errors in applications where precise movement is crucial. Reduction mechanisms help minimize or eliminate this play, resulting in more accurate positioning.

Better Reversal Characteristics: Backlash can cause a delay in reversing the direction of motion. With reduction mechanisms, the reversal is smoother and more immediate, making them suitable for applications requiring quick changes in direction.

Enhanced Efficiency: Backlash can lead to energy losses and reduced efficiency due to the impacts between gear teeth. Reduction mechanisms minimize these impacts, improving overall power transmission efficiency.

Reduced Noise and Vibration: Backlash can contribute to noise and vibration in gearboxes, affecting both the equipment and the surrounding environment. By reducing backlash, the noise and vibration levels are significantly decreased.

Better Wear Protection: Backlash can accelerate wear on gear teeth, leading to premature gearbox failure. Reduction mechanisms help distribute the load more evenly across the teeth, extending the lifespan of the gearbox.

Enhanced System Stability: In applications where stability is crucial, such as robotics and automation, backlash reduction mechanisms contribute to smoother operation and reduced oscillations.

Compatibility with Precision Applications: Industries such as aerospace, medical equipment, and optics require high precision. Backlash reduction mechanisms make planetary gearboxes suitable for these applications by ensuring accurate and reliable motion.

Increased Control and Performance: In applications where control is critical, such as CNC machines and robotics, reduction mechanisms provide better control over the motion and enable finer adjustments.

Minimized Error Accumulation: In systems with multiple gear stages, backlash can accumulate, leading to larger positioning errors. Reduction mechanisms help minimize this error accumulation, maintaining accuracy throughout the system.

Overall, incorporating backlash reduction mechanisms in planetary gearboxes leads to improved accuracy, efficiency, reliability, and performance, making them essential components in precision-driven industries.

planetary gearbox

Energy Efficiency of a Worm Gearbox: What to Expect

The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:

  • Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
  • Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
  • Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
  • Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
  • Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.

When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.

China Custom Precision Helical Gear Planetary Reducer Ab600/80/90/115 Servo Motor 400W75W1.5kw Unit 200 Gear Boxes   automatic gearbox	China Custom Precision Helical Gear Planetary Reducer Ab600/80/90/115 Servo Motor 400W75W1.5kw Unit 200 Gear Boxes   automatic gearbox
editor by CX 2024-04-17

China OEM Desboer Output Reducer Planetary Gearbox Helical Gear Desboer NBR115 Series Stepper Motor Gear Reducer Flange Output 750W Servo Motor Gearbox car gearbox

Product Description

Product Description

The NBR115 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The NBR115 series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NBA115 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High load
ultra-precision
Small size

Detailed Photos

Product Parameters

 

Segment number Double segment
Ratio i 25 30 35 40 45 50 60 70 80 90 100 120 140 160 180 200
Rated output torque Nm 300 290 280 240 210 210 290 280 240 210 210 290 280 240 210 210
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 4000
Max input speed Rpm 8000
Ultraprecise backlash arcmin ≤4
Precision backlash arcmin ≤7
Standard backlash arcmin ≤9
Torsional rigidity Nm/arcmin 25
Max.bending moment Nm 6700
Max.axial force N 3350
Service life hr 20000(10000 under continuous operation)
Efficiency % ≥92%
Weight kg 14.2
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤68
Rotary inertia Kg·cm² 2.25 1.87

Applicable Industries

 

                              Packaging   Machinery                              Mechanical  Hand                                                         Textile  Machinery

                   Non  Standard  automation                                          Machine  Tool                                                       Printing   Equipment

Certifications

 

 

Company Profile

 

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

 

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

 

 

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Application: Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Plantery Type
Hardness: Hardened Tooth Surface
Installation: All Directions
Step: Double-Step
Customization:
Available

|

Customized Request

planetary gearbox

Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations

Planetary gearboxes play a crucial role in enhancing the efficiency and performance of conveyor belts in mining operations:

  • High Torque Transmission: Planetary gearboxes are capable of transmitting high torque with minimal backlash. This feature ensures that the gearbox efficiently handles the substantial load requirements of conveyor belts used in mining, preventing slippage and ensuring reliable material transportation.
  • Compact Design: The compact size of planetary gearboxes allows them to be integrated seamlessly into conveyor systems, optimizing space utilization and allowing for efficient equipment layout in mining environments.
  • Variable Speed Control: Planetary gearboxes provide precise speed control and can accommodate various speed requirements of conveyor belts. This versatility allows operators to adjust the conveyor speed to match specific material handling needs.
  • High Efficiency: The inherent design of planetary gearboxes minimizes energy losses due to efficient power transmission. This efficiency translates into reduced energy consumption and operational costs over the lifetime of the conveyor system.
  • Reliability and Durability: Planetary gearboxes are engineered to withstand demanding conditions often encountered in mining environments, including shock loads, abrasive materials, and harsh weather. Their robust construction ensures reliable operation and minimal downtime.
  • Low Maintenance: The durability of planetary gearboxes leads to reduced maintenance requirements. This benefit is particularly valuable in mining operations where minimizing downtime is essential for maintaining high productivity levels.
  • Customizability: Planetary gearboxes can be tailored to suit specific conveyor system requirements, including gear ratios, torque ratings, and mounting options. This flexibility allows for optimized system design and performance.

By effectively transmitting power, providing accurate speed control, and offering a compact and robust design, planetary gearboxes significantly enhance the efficiency and reliability of conveyor belts in mining operations. Their ability to handle high loads, operate with low maintenance needs, and withstand harsh conditions contributes to improved productivity and reduced operational costs.

planetary gearbox

Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment

Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:

High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.

Compact Design: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.

Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.

Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.

Efficient Power Distribution: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.

Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.

Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.

planetary gearbox

Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics

Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:

1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.

2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.

3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.

4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.

5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.

6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.

7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.

8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.

9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.

10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.

Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.

China OEM Desboer Output Reducer Planetary Gearbox Helical Gear Desboer NBR115 Series Stepper Motor Gear Reducer Flange Output 750W Servo Motor Gearbox   car gearbox	China OEM Desboer Output Reducer Planetary Gearbox Helical Gear Desboer NBR115 Series Stepper Motor Gear Reducer Flange Output 750W Servo Motor Gearbox   car gearbox
editor by CX 2024-04-03

China Standard High Torque CZPT Type Helical Gear Servo Planetary Gear Speed Reducer Reduction Gearbox gearbox definition

Product Description

Precision planetary gear reducer is a new-generation of product developed by our company, with a compromise of advanced technology both at home and abroad, its main features are as follows:

1. Low noise: under 65db.

2. Low backlash: within 3 arcmin.

3. High efficiency: 97% for 1 stage, 94% for 2 stages.

4. High input speed: Rated input speed 3000rpm, max input speed 6000 rpm.

5. High output torque: higher torque output than that of conventional planetary gear reducer.

6. High stability hardening,which extends gear service life and maintain high accuracy as new after a long period of operation.

 

Precicion planetary gear reducer is widely used in the following fields:

1. Aerospace, military industries.

2. Medical health, electronic information industries.

3. Industrial robots, productin automation, CNC machine tool manufacturing industries.

4. Motor,textile,printing,food,metallurgical,envrironment protection engineering, warehouse logistics industries.

 

About Xingda since 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a leader manufactur in mechanism field and punching/stamp
ing field since 1984. Our main product, NMRV worm gear speed reducer and series helical gearbox, XDR,
XDF, XDK, XDShave reached the advanced technique index of the congeneric European and Janpanese produc
ts, We offer standard gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can accept orders
of  non-standard products, such as gears, shafts, punching parts ect, according to customers’ Drawings or sam-
ples. 

Our company has complete set of equipment including CNC, lathes, milling machines, gear hobbing machine, g-
ear grinding machine, gear honing machine, gear shaping machine, worm grinder, grinding machines, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and s-
o on. We have advanced testing equipments also. 

Our company has established favorable cooperation relationships with sub-suppliers involving casting, raw mat-
erial, heat treatment, surface finishing and so on.

                                                               

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Type: Planetary Gear Reducer
Output Torque: 240-360nm
Input Speed: 2000-4000rpm
Samples:
US$ 230/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetary gearbox

Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations

Planetary gearboxes play a significant role in enhancing the efficiency of conveyor belts used in mining operations:

  • High Torque Capability: Planetary gearboxes are capable of providing high torque output, which is essential for handling heavy loads of mined materials on conveyor belts.
  • Compact Design: The compact nature of planetary gearboxes allows them to be integrated into tight spaces, making them suitable for conveyor systems where space is limited.
  • Multi-Stage Design: Planetary gearboxes can achieve high gear ratios through multiple stages of gear reduction. This allows for efficient power transmission from the motor to the conveyor, reducing the load on the motor and increasing overall efficiency.
  • Load Distribution: Planetary gearboxes distribute the load across multiple planet gears, which helps in minimizing wear and ensuring longer lifespan of the gearbox.
  • Variable Speed Control: By using planetary gearboxes with variable speed capabilities, conveyor belts can be operated at different speeds to match the processing requirements, optimizing material handling and energy consumption.
  • Overload Protection: Some planetary gearboxes feature built-in overload protection mechanisms, safeguarding the gearbox and conveyor system from damage due to sudden increases in load.

Overall, planetary gearboxes enhance the efficiency, reliability, and performance of conveyor belts in mining operations by providing the necessary torque, compact design, and precise control needed to transport mined materials effectively.

planetary gearbox

Recent Advancements in Planetary Gearbox Technology

Advancements in planetary gearbox technology have led to improved performance, efficiency, and durability. Here are some notable developments:

High-Efficiency Gearing: Manufacturers are using advanced materials and precision manufacturing techniques to create gears with optimized tooth profiles. This reduces friction and enhances overall efficiency, resulting in higher power transmission with lower energy losses.

Enhanced Lubrication: Innovative lubrication systems and high-performance lubricants are being employed to ensure consistent and reliable lubrication even in extreme conditions. This helps to reduce wear and extend the lifespan of the gearbox.

Compact Designs: Engineers are focusing on designing more compact and lightweight planetary gearboxes without compromising their performance. This is particularly important for applications with limited space and weight constraints.

Integrated Sensors: Planetary gearboxes are now being equipped with sensors and monitoring systems that provide real-time data on temperature, vibration, and other operating parameters. This allows for predictive maintenance and early detection of potential issues.

Smart Gearboxes: Some modern planetary gearboxes are equipped with smart features such as remote monitoring, adaptive control, and data analysis. These features contribute to more efficient operation and better integration with automation systems.

Advanced Materials: The use of high-strength and wear-resistant materials, such as advanced alloys and composites, improves the durability and load-carrying capacity of planetary gearboxes. This is particularly beneficial for heavy-duty and high-torque applications.

Customization and Simulation: Advanced simulation and modeling tools enable engineers to design and optimize planetary gearboxes for specific applications. This customization helps achieve the desired performance and reliability levels.

Noise and Vibration Reduction: Innovations in gear design and manufacturing techniques have led to quieter and smoother-running planetary gearboxes, making them suitable for applications where noise and vibration are concerns.

Environmental Considerations: With growing environmental awareness, manufacturers are developing more eco-friendly lubricants and materials for planetary gearboxes, reducing their ecological footprint.

Overall, recent advancements in planetary gearbox technology are aimed at enhancing efficiency, durability, and versatility to meet the evolving demands of various industries and applications.

planetary gearbox

Examples of High Torque and Compact Design Applications for Planetary Gearboxes

Planetary gearboxes excel in applications where high torque output and a compact design are essential. Here are some scenarios where these characteristics are crucial:

  • Automotive Transmissions: In modern vehicles, planetary gearboxes are used in automatic transmissions to efficiently transmit engine power to the wheels. The compact size of planetary gearboxes allows for integration within the limited space of a vehicle’s transmission housing.
  • Robotics: Planetary gearboxes are utilized in robotic arms and joints, where compactness is essential to maintain the robot’s overall size while providing the necessary torque for precise and controlled movement.
  • Conveyor Systems: Conveyor belts in industries like material handling and manufacturing often require high torque to move heavy loads. The compact design of planetary gearboxes allows them to be integrated into the conveyor system’s framework.
  • Wind Turbines: Wind turbine applications demand high torque to convert low wind speeds into sufficient rotational force for power generation. The compact design of planetary gearboxes helps optimize space within the turbine’s nacelle.
  • Construction Machinery: Heavy equipment used in construction, such as excavators and loaders, rely on planetary gearboxes to provide the necessary torque for digging and lifting operations without adding excessive weight to the machinery.
  • Marine Propulsion: Planetary gearboxes play a crucial role in marine propulsion systems by efficiently transmitting high torque from the engine to the propeller shaft. The compact design is particularly important in the limited space of a ship’s engine room.

These examples highlight the significance of planetary gearboxes in applications where both high torque output and a compact footprint are vital considerations. Their ability to deliver efficient torque conversion within a small space makes them well-suited for a wide range of industries and machinery.

China Standard High Torque CZPT Type Helical Gear Servo Planetary Gear Speed Reducer Reduction Gearbox   gearbox definition		China Standard High Torque CZPT Type Helical Gear Servo Planetary Gear Speed Reducer Reduction Gearbox   gearbox definition
editor by CX 2023-09-13

China ZD High Precision Low Backlash Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping Motor cyclo planetary gearbox

Relevant Industries: Marketing Company, Development works , Vitality & Mining, Farms, Foods & Beverage Factory, Machinery Restore Shops, Production Plant
Excess weight (KG): 3
Custom-made assist: ODM, OEM
Gearing Arrangement: Planetary
Output Torque: 4-1400N.M
Enter Speed: 2000-5000 rpm
Output Speed: thirty-1000 RPM
Item Name: Planetary Gearbox
Software: Automation
Effectiveness: 94%~ninety eight%
Phase: 1 or 2 or 3 phases
Precision Sort: P2/P1/P0
Backlash Selection: 1arc-min to 20arc-min
Mounting Type: Square or Roung Flange
Customization Services: Pls question us
Equipment type: Spur or Helical
Packing: Carton
Packaging Particulars: Foam Box>Strong Carton
Port: ZheJiang / HangZhou

Items Description Planetary gearbox is a kind of reducer with extensive flexibility. The inner gear adopts reduced carbon alloy metal carburizing quenching and grinding or nitriding method. Planetary gearbox has the qualities of small structure dimension, large output torque, higher pace ratio, large efficiency, safe and reputable functionality, and so on. The interior gear of the planetary gearbox can be divided into spur gear and helical gear. Consumers can choose the appropriate precision reducer in accordance to the demands of the software. Product Assortment Our Solution Assortment Remember to select the appropriate series according to your needs. By clicking the click on button to see much more information. Also you can seek advice from us right, we will decide on the right reducer for you. Programs

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· CNC Equipment
· AGV, ARM
· Healthcare Machinery
· Other Automation Fields
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Benefits of a Planetary Gearbox With Output Shaft

The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
planetarygearbox

Planetary gearboxes

Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!

Planetary gears

A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.

Planetary gearboxes with output shaft

For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
planetarygearbox

Planetary gearboxes with carrier

A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.

Planetary gearboxes with traction

Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.

Planetary gearboxes with electric motors

If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.

Planetary gearboxes with hydraulic motors

A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
planetarygearbox

Planetary gearboxes with combustion engines

There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.

China ZD High Precision Low Backlash Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping Motor     cyclo planetary gearboxChina ZD High Precision Low Backlash Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping Motor     cyclo planetary gearbox
editor by czh 2023-02-15

China PLF PLE060 1-stage 60mm High Torque Straight Spur Gear Sun Planetary Gearbox Reducer with Shaft Adapter for Servo Stepper Motor planetary gearbox design

Guarantee: 12 months
Relevant Industries: Producing Plant, Equipment Fix Retailers, CNC Device, Plasma Machine, Automation Device, Logistics Method, Packaging Device, Engraving Cutting Milling Device
Fat (KG): 1.7 KG
Custom-made assistance: OEM, ODM
Gearing Arrangement: Planetary
Output Torque: Rated 8.5 to 27 N.m
Enter Velocity: Rated 3000 RPM, Max 6000 RPM
Output Velocity: < 2000 RPM
Rewards: Higher Torque Precision,Minimal Nose, Further Prolonged Life time,Cost Performance
Matching Motors: All Manufacturers of Goal Servo &Stepper Motors
Efficiency: 97%
Max. Torque: 2 Instances of the Rated
Backlash: <12arcmin
Sound Degree: <60dB
Typical Life span: 20000 several hours
IP Grade: IP65
Shaft Adapter: Accessible
Make contact with Us for: Reduction ratios, shaft adapter particulars, customization and so forth.
Packaging Information: Properly packed in cartons or pallets, which assistance all shipment techniques, this sort of as specific supply, airway, sea and train shipments.
Port: Chinese Mainland Ports

Store Advertising Get in touch with Us for,1. In depth customizationrequirements.2. Much better rates for orders with quantity.3. Particular leadtime and shipping and delivery requirments. Focus on Programs Commonly Employed in Automation MarketA. CNC Centre and CNC Routers, such as Chopping, ENGRAVING, MILLING, MARKING, WELDING, SOLDERING and so forth processing techniques andcutting device like Laser, Plasma, Machine Device etc.B. Health-related and health care products, such as CT Scanner, X-ray Scanner, Operation Robotics, Diagnose and Analysis, and so forth.C. Equipment, these kinds of as Electronics production, Aerospace, Gearbox for Rotary Drilling Rigs Velocity Reduction Gearbox Servo Motor Precision Gearbox Armed forces Business, Automotive Production, Logistics Method, Textile, Printing, Meals Sector, Packaging, and many others. Merchandise Highlights Match with All MotorsCustomization of set up flange.Enter shaft adapter obtainable.Matching all manufacturers of Servo motors (Panasonic,Mitsubishi, Sanyodenki, Delta, and so forth. ) and stepper motors.Large PerformanceLarge Trustworthiness,Substantial Performance,Extended Life span (regular 20000 hours), High Torque,Low Sounds,Higher Velocity Selection,Higher Precision.a hundred% Alternative Replace other manufacturers of planetary reducers effortlessly and sold hundreds of hundreds in high-conclude automation market place. Customer Values Reduced Total Value of OwnershipLarge functionality, extra lengthy life time and totally free of upkeep will help to preserve TCO.Shorter Time to IndustryMature items & techniques,easy to use, rapid customization assists to reduce device advancement time.Increased Device Specialties and Customer LoyaltyVersatile customization provides the most proper items for your application.Make contact with us for your necessity. Collection Overview Merchandise Requirements Important Efficiency ParametersYou should get in touch with us if u want to know more or want the comprehensive catalog.

PLF060-L1 Sequence, PLE060-L1 Sequence (1-phase)
Flange Dimension60mm
Reduction Ratios1:3/4/5/7/ten
Input SpeedRated 3000 RPM, Max. 6000 RPM
Rated Output Torque8.5 – 27 N.m
Backlash<8 arcmin
Average Life time20000 hrs
Matched MotorsServos:100W, 200W, 400W, 750W and many others.Steppers: Frame dimensions 57mm, 60mm and many others.
CustomizationSupported
Mechanical Dimensions for 1 stage(L1), 2 stage(L2), 3 stage(L3). Remember to refer to the figure earlier mentioned for reductions ratios of every single phase.Motor Integration side can be tailored if needed. Item Packaging One Piece5-layers scaled-down Carton Box, which is sturdy sufficient for all sorts of cargo. Carton A lot more than 1 and much less than 20 pieces will be packed in 1 carton, which is also 5 layers export degree and sturdy adequate for all shipments techniques. PalletMore than 8 cartons can be packed in Eco-friendly pallets, which is specially ideal for practice and sea shipments. Firm Profile Your Dependable Motion Management CompanionBusiness:Long term Oriented Advancement Approach,Centered on middle & 10V bl1625 16mm 85rpm bldc motor with planetary gearbox for 5G station products extended existence time Substantial-conclude Industrial Automation Segments,Prosperous Industrial Automation Encounters,Chopping-edge & Buyer Oriented Merchandise Higher Performance & Reliability.R&D:More than 15 Several years Encounters,Broad Worldwide R&D Cooperation,Versatile & Fast Customization,Ongoing Technology EvolutionGood quality Management:Rigorous High quality Handle Method, a hundred% Purposeful Check, a hundred% 48 Hrs Ageing Checks, Prosperous Certificates, ISO9001, CE, ROHS, Attain and many others. FAQ 1. How can it be appropriate with all brands of servo and stepper Motors?We can do motor mounting facet customization and shaft adapter customization, which enables our planetary reducer compatible with allbrands of servo and stepper motors.2. Are your reducers true planetary?Of course. Also we have patents of the reducers, specific design and style and metallic processing approaches, which permit them functioning with much less sound and lengthier life span.3. If we require higher volume, is much better charges offered?Sure. Make sure you contact our buyer support any time and we are completely ready to help! 4. How about warranty?We have twelve months guarantee for most items and for unique location such as EU we have eighteen months warranty.For huge volume order, we supply free of charge again up reducers.5. What cargo techniques supported?All techniques are supported, this kind of as specific shipping, air shipment, china-Europe prepare shipment, sea cargo, and so forth.6. What if the transport price larger than envisioned?You should make contact with us for freight price optimization, and we will offer you trustworthy and affordable cargo. 7. Is your firm and trader or producer?We are producer and our HQ is in HangZhou and have 5 affiliated companies for distinct products creation. Welcome to check out our organization!8. What certificate does your business and Products have?We have ISO9001, CE, ROHS, Achieve etc.We also can do certificates as for each customer prerequisite.9. OthersContact us whenever and we are completely ready assist!

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
planetarygearbox

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China PLF PLE060 1-stage 60mm High Torque Straight Spur Gear Sun Planetary Gearbox Reducer with Shaft Adapter for Servo Stepper Motor     planetary gearbox designChina PLF PLE060 1-stage 60mm High Torque Straight Spur Gear Sun Planetary Gearbox Reducer with Shaft Adapter for Servo Stepper Motor     planetary gearbox design
editor by czh 2023-02-15

China High Torque Low Backlash Nema Equivalent Precision Helical Spur Planetary Gear Servo Speed Reducer Gearboxes For CNC Machine automatic planetary gearbox

Guarantee: 1 yr
Relevant Industries: Equipment Mend Stores, Development operates
Weight (KG): 1.4 KG
Customized support: OEM, ODM
Gearing Arrangement: Planetary
Output Torque: 28
Input Speed: twelve Generate unit Equipment box For CZPT DRILLING RIG T35, D45 and D50 the operating life will be decreased by fifty percent for the duration of continuous operation.

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China High Torque Low Backlash Nema Equivalent Precision Helical Spur Planetary Gear Servo Speed Reducer Gearboxes For CNC Machine     automatic planetary gearbox	China High Torque Low Backlash Nema Equivalent Precision Helical Spur Planetary Gear Servo Speed Reducer Gearboxes For CNC Machine     automatic planetary gearbox
editor by czh 2023-02-14

China China Supply Gear Reducer For Servo Motor 10:1 Precision Planetary Gearbox LE bicycle planetary gearbox

Solution Description

Solution Description

SIGRINER Straight Angle 1 Stage Precision Planetary Gearbox 
PLMD/PLMD+ HIGH PRECISION
Basic common planetary gearbox
PLMD/PLMD+  High PRECISIONEconomical all-round planetary gearbox 

Technique Parameter 
planetary reducer PLMD60 L1:10   Planetary gearbox with lower backlash and high precision      

Item One particular stage planetary gearbox
Design PLMD60 L1:10  
Equipment ratio 3     4    5      7    10
Rated output torque 55   50   60    50    40
Rated input velocity 3000 RPM
Max enter velocity 6000 RPM
Backlash 3 / 5 ARCMIN
Sound level ≤58 dB
Lubrication Daily life Lubrication
Provider lifestyle ≥20000hr
IP quality IP65
Packing Carton, Wood Scenario. Wooden pallet.
Usages Automation industry,assembly traces,
medium mixers and so on.

Device instruments and production systems

Foodstuff and packaging machinery

Textile equipment

Computerized cHangZhou production line 

· Printing Equipment   · Slicing Machinery
· CNC Machinery      
· Health-related Equipment    
· Other Automation Fields

 

Product Range   

Planetary gearbox is a kind of reducer with broad flexibility.
The inner equipment adopts minimal carbon alloy steel carburizing quenching and grinding or nitriding process.
Planetary gearbox has the attributes of little framework dimensions, massive output torque, high speed ratio, substantial effectiveness, secure and dependable functionality, and many others.
Clients can decide on the correct precision reducer according to the needs of the application.
Remember to choose the right sequence according to your apps.:

Cycle Purposes (ED≤60%)
Highly dynamic programs
Large positioning precision
Reverse operation
PLMD+ High PRECISION
Application of ongoing procedure (ED≤60%)
High rated velocity
Temperature-sensitive applications
Large good quality handle transmission

Technical information 

STAGE 1
Reduction ratio i three 4 5 six seven 8 10
Rated output torque T2N Nm 55 50 sixty fifty five 50 forty five forty
in.lb 487 443 531 487 443 398 354
Emergency braking torque
Enable a thousand moments in the working existence of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated enter velocity
(T2N, 20°C ambient temperature)
 
N 1n rpm 3000 3000 3000 3000 3000 3000 3000
Greatest enter speed n 1max rpm 6000 6000 6000 6000 6000 6000 6000
Maximum return clearance jt arcmin PLMD 60≤5ARCMIN   PLMD+ 60≤3ARCMIN  custom made≤1 ARCMIN
No-load second
(nt=3000rmp, gearbox 20°C)
 
T 012 Nm .9 .7 .6 .5 .four .three .three
in.lb eight. six.two five.3 four.4 three.5 two.seven two.seven
Torsional rigidity C t21 Nm/ arcmin 4
in.lb / arcmin 31
Maximum radial force F 2AMAX N 1600
lbf 360
Maximum axial force F 3RMAX N 400
  lbf 90
Maximum roll torque M 2KMax Nm 152
  in.lb 1345
existence span Lh hr ≥20000
Efficiency at full load η % 1STAGE≥97/2STAGE≥95
Ambient temperature ºC -fifteen~forty
F 5~forty
The highest allowable temperature of the shell ºC +ninety
F 194
Lubricating   Life Lubrication
The path of rotation   Input and output in the exact same route
Security level   IP65
Set up route   Any
Operating sound(i=10 and n1=3000rpm no load) LPA              dB(A) ≤58
Moment of inertia J1 Kg.cmtwo .sixteen .fourteen .13 .13 .13 .thirteen .13
10-threein.lb.s2 .14 .12 .11 .eleven .eleven .11 .eleven

 

Main Characteristics:

1. High rigidity: Carburizing, carbon nitrogen co-carburizing, amazing quenching warmth treatment, the advantages of substantial efficiency, very good quenching.
two. High precision: Adopt innovative gear,strictly controlled in good quality and engineering.
3. High torque:
(1) Entrance shell and tooth ring undertake integral design 
(2) Integrated style of planetary frame and output shaft 
(3) Bearing prolonged span style, make sure the output load capacity 
(4) Entire needle rolling, boost speak to surface 
(5) Modular design of motor relationship plate  
four. Low noise:
The helical tooth surface area is modified for tooth form and direct to lessen the impact and sound of equipment on the input and output,
then increase gear service daily life drastically.
 

– Wide velocity assortment, flat torque

– Exceptional velocity security, Steady operation,Variable velocity

– Compact measurement

– Large performance and power-conserving,Greatest effectiveness

– Lou temperature increase, lower sound

– Low vibration and Longer lifetime 

Products Drawing.: 

Maximum 8 clamping hub diameter

Maximum 14 clamping hub diameter 

Maximum 19 clamping hub diameter

Optional: optional output shaft

        Flat important output 

        Optical axis
                      

OUR Advantage

Technologies & Innovation   

We design and technology
1. The gear transmission interface adopots complete needle roller bearings without having cage,
increading the speak to location to increase the rigidity of the framework and the output torque.

2. The earth carrier and the output shaft adopts an integrated composition style to
increase the compactness of the structurer whilst ensuring the highest torsional rigidity.

3. Making use of artificial lubricating grease and adopting the sealing style of IP65 protection quality,
the lubricating oil does not leak and is servicing-totally free.

four. By trimming the tooth profile and lead of the screw tooth surface to reduce the affect and noise of the equipment in and out,
make the gear meshing approach a lot more stable and increase the provider lifestyle of equipment program. 

5. The reducer adopts helical equipment design and style,and its tooth profile meshing ratio is a lot more than twice that of regular spur gears.
It has the qualities of clean operating,reduced noise,higher output torque and lower backlash. 
   

Specialized services:

  • According to the relevant parameters presented by the customer, the CZPT engineering software is employed to create the motion load curve diagram of the mechanism equipment to obtain the corresponding parameters and derive the motion load curve. Intuitively exhibit important parameters and load indexes in the transmission system to aid buyers have out reasonable structural style.
  • SIGRINER gives a motor database from 500 servo motor companies globally

Consumer instruction:
We are honored to offer you with our used computing and transmission style knowledge. We can provide related education in accordance to your requirements. Please make contact with our engineer. 
  
Features of CZPT Precision planetary gearbox

  • Really substantial energy density, torque improved by 40%
  • Straightforward motor set up, optional installation with size payment
  • Flexible set up, the gearbox can be put in vertically, horizontally, and up or down together with the pushed shaft
  • Really high positioning precision, return clearance is less than arc minutes
  • By way of helical equipment meshing, the operation is steady, and the managing sounds is less than 50dB-A
  • The world’s leading life expectancy, and the raw supplies and system of the seal ring have been optimized

 

Software.: 

  • We provide quick source and strong help all more than the world by means of a comprehensive income and services network
  • With years of abundant expertise, our authoritative professionals offer industry-leading consulting providers for numerous industrial sectors 
  • Robotics, automation and manipulator technologies
  • A variety of servo gearboxes and mechanical transmission programs, from economical to large-end designs can be applied to various robots and their auxiliary axes, these kinds of as transmission shafts and station management devices 
  • Printing device
  • Progressive gearbox makes certain balance, synchronization precision and prolonged-expression accuracy even at higher speeds
    The excellent remedy for high-good quality printing procedures and other continuous responsibility purposes
    Alternative: integrated sensor for checking paper tension and equivalent parameters  
  • Device resources and manufacturing methods
  • Higher precision, steady operation and substantial performance are all derived from stable, zero backlash and high rigidity mechanical technique solutions, such as the software of products on feed, rotation and auxiliary axes 
  • Food and packaging machinery
  • A sequence of gearboxes specially made for various shafts used in the subject of packaging technological innovation (such as gearboxes with anti-corrosion style)-can improve function performance, mechanical overall flexibility and cycle speed 
  • Textile machine  
  • Computerized cHangZhou creation line


Our Providers.:

one) Aggressive price tag and very good top quality

2) Used for transmission methods.

three) Superb overall performance, extended employing daily life
4) Prompt response on getting Inquiries or any other messages from consumers
5) only standard planetary gearbox equipped

Shipping and transport: We give CZPT shipping, worldwide convey and air transportation to supply your merchandise to you.
(*Arrival time will fluctuate dependent on vacation spot region plan and traffic situation.)

Serving: All goods have a one-12 months guarantee and on-line technical support. 

FAQ

Q: Are you investing company or company?

A: We are group firm with big selection of products and generation bases, also do investing company enterprise with more than 20 years export encounters.

Q:What’s the MOQ?

A: 1 or 2pcs is offered.

Q: How extended is your shipping time?

A: 3-5 times via DHL, TNT, UPS, FEDEX. Ocean shipping and delivery is based on diverse nations.

Packaging & Delivery

packaged in Carton with foam within or as for each customer’s demands (Common export canton) 
Direct Time:

Quantity(Pieces) 1 – 10 >10
Est. Time(times) fifteen To be negotiated

 

To Be Negotiated 5 Pieces
(Min. Order)

###

Application: Motor, Machinery, machine tools and manufacturing systems
Hardness: Soft Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step

###

Item One stage planetary gearbox
Model PLMD60 L1:10  
Gear ratio 3     4    5      7    10
Rated output torque 55   50   60    50    40
Rated input speed 3000 RPM
Max input speed 6000 RPM
Backlash 3 / 5 ARCMIN
Noise level ≤58 dB
Lubrication Life Lubrication
Service life ≥20000hr
IP grade IP65
Packing Carton, Wooden Case. Wooden pallet.
Usages Automation industry,assembly lines,
medium mixers and so on.

Machine tools and manufacturing systems

Food and packaging machinery

Textile machine

Automatic canning production line 

· Printing Machinery   · Cutting Machinery
· CNC Machinery      
· Medical Machinery    
· Other Automation Fields

###

STAGE 1
Reduction ratio i 3 4 5 6 7 8 10
Rated output torque T2N Nm 55 50 60 55 50 45 40
in.lb 487 443 531 487 443 398 354
Emergency braking torque
Allow 1000 times in the working life of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated input speed
(T2N, 20°C ambient temperature)
 
N 1n rpm 3000 3000 3000 3000 3000 3000 3000
Maximum input speed n 1max rpm 6000 6000 6000 6000 6000 6000 6000
Maximum return clearance jt arcmin PLMD 60≤5ARCMIN   PLMD+ 60≤3ARCMIN  custom made≤1 ARCMIN
No-load moment
(nt=3000rmp, gearbox 20°C)
 
T 012 Nm 0.9 0.7 0.6 0.5 0.4 0.3 0.3
in.lb 8.0 6.2 5.3 4.4 3.5 2.7 2.7
Torsional rigidity C t21 Nm/ arcmin 4
in.lb / arcmin 31
Maximum radial force F 2AMAX N 1600
lbf 360
Maximum axial force F 3RMAX N 400
  lbf 90
Maximum roll torque M 2KMax Nm 152
  in.lb 1345
life span Lh hr ≥20000
Efficiency at full load η % 1STAGE≥97/2STAGE≥95
Ambient temperature ºC -15~40
F 5~40
The maximum allowable temperature of the shell ºC +90
F 194
Lubricating   Life Lubrication
The direction of rotation   Input and output in the same direction
Protection level   IP65
Installation direction   Any
Working noise(i=10 and n1=3000rpm no load) LPA              dB(A) ≤58
Moment of inertia J1 Kg.cm2 0.16 0.14 0.13 0.13 0.13 0.13 0.13
10-3in.lb.s2 0.14 0.12 0.11 0.11 0.11 0.11 0.11

###

Quantity(Pieces) 1  10 >10
Est. Time(days) 15 To be negotiated
To Be Negotiated 5 Pieces
(Min. Order)

###

Application: Motor, Machinery, machine tools and manufacturing systems
Hardness: Soft Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step

###

Item One stage planetary gearbox
Model PLMD60 L1:10  
Gear ratio 3     4    5      7    10
Rated output torque 55   50   60    50    40
Rated input speed 3000 RPM
Max input speed 6000 RPM
Backlash 3 / 5 ARCMIN
Noise level ≤58 dB
Lubrication Life Lubrication
Service life ≥20000hr
IP grade IP65
Packing Carton, Wooden Case. Wooden pallet.
Usages Automation industry,assembly lines,
medium mixers and so on.

Machine tools and manufacturing systems

Food and packaging machinery

Textile machine

Automatic canning production line 

· Printing Machinery   · Cutting Machinery
· CNC Machinery      
· Medical Machinery    
· Other Automation Fields

###

STAGE 1
Reduction ratio i 3 4 5 6 7 8 10
Rated output torque T2N Nm 55 50 60 55 50 45 40
in.lb 487 443 531 487 443 398 354
Emergency braking torque
Allow 1000 times in the working life of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated input speed
(T2N, 20°C ambient temperature)
 
N 1n rpm 3000 3000 3000 3000 3000 3000 3000
Maximum input speed n 1max rpm 6000 6000 6000 6000 6000 6000 6000
Maximum return clearance jt arcmin PLMD 60≤5ARCMIN   PLMD+ 60≤3ARCMIN  custom made≤1 ARCMIN
No-load moment
(nt=3000rmp, gearbox 20°C)
 
T 012 Nm 0.9 0.7 0.6 0.5 0.4 0.3 0.3
in.lb 8.0 6.2 5.3 4.4 3.5 2.7 2.7
Torsional rigidity C t21 Nm/ arcmin 4
in.lb / arcmin 31
Maximum radial force F 2AMAX N 1600
lbf 360
Maximum axial force F 3RMAX N 400
  lbf 90
Maximum roll torque M 2KMax Nm 152
  in.lb 1345
life span Lh hr ≥20000
Efficiency at full load η % 1STAGE≥97/2STAGE≥95
Ambient temperature ºC -15~40
F 5~40
The maximum allowable temperature of the shell ºC +90
F 194
Lubricating   Life Lubrication
The direction of rotation   Input and output in the same direction
Protection level   IP65
Installation direction   Any
Working noise(i=10 and n1=3000rpm no load) LPA              dB(A) ≤58
Moment of inertia J1 Kg.cm2 0.16 0.14 0.13 0.13 0.13 0.13 0.13
10-3in.lb.s2 0.14 0.12 0.11 0.11 0.11 0.11 0.11

###

Quantity(Pieces) 1  10 >10
Est. Time(days) 15 To be negotiated

A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
planetarygearbox

helical planetary gearbox

In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
planetarygearbox

Spur gear planetary gearbox

The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.

China China Supply Gear Reducer For Servo Motor 10:1 Precision Planetary Gearbox LE     bicycle planetary gearboxChina China Supply Gear Reducer For Servo Motor 10:1 Precision Planetary Gearbox LE     bicycle planetary gearbox
editor by czh 2023-01-27

China Hot selling Planetary Gear Reducer Ratio 3:1 High Precision Gearbox 8arcmin for 100w 200w 400w Servo motors NEMA23 Stepper motors with Great quality

Warranty: 1 year
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Retail, Energy & Mining, Advertising Company
Customized support: OEM
Gearing Arrangement: Planetary
Output Torque: 15.8Nm
Input Speed: 4000rpm
Output Speed: 1300rpm
Type: planetary gearbox
speed ratio: 3:1
Input bore: 14mm or 8mm
Output shaft: 14mm
Gearbox Length: 112mm
Backlash: less than 8arcmin
Max input speed: less than 8000rpm
Protection Grade: IP65
Full load efficiency: 96%
Noise(dB): ≤58
Certification: CE

Specification

Model LRF60-3
Type planetary gearbox
speed ratio 3:1
Input bore 14mm
Output shaft 14mm
Gearbox Length 112mm
Backlash less than 8arcmin
Input Flange nema 24
Max input speed less than 8000rpm
Noise(dB) ≤58
Protection Grade IP65
Full load efficiency96%
Other speed ratio 3/4/5/7/16/20/25/28/35/40/50/80/100:1
Appllication to NEMA23 Stepper motor and servo motor, NEMA24 stepper motor and sservo motor
Place of Origin China
Company Profile Our Advantages Certifications Packing & Shipping FAQ

A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
planetarygearbox

helical planetary gearbox

In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
planetarygearbox

Spur gear planetary gearbox

The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.

China Hot selling Planetary Gear Reducer Ratio 3:1 High Precision Gearbox 8arcmin for 100w 200w 400w Servo motors NEMA23 Stepper motors     with Great quality China Hot selling Planetary Gear Reducer Ratio 3:1 High Precision Gearbox 8arcmin for 100w 200w 400w Servo motors NEMA23 Stepper motors     with Great quality
editor by czh

China OEM Planetary Gearbox High Precision Low Backlash Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping Motor with high quality

Warranty: 1 years
Applicable Industries: Manufacturing Plant, Machinery Repair Shops
Weight (KG): 2 KG
Customized support: OEM, ODM, OBM
Gearing Arrangement: Planetary
Output Torque: 4.5N.m – 20N.m
Input Speed: 4500 – 10000RPM
Surface hardness: HRC58-62
Machining precision: 6 Grade
Heat treatment: Carbonize&quencher
Housing material: 42CrMo
Gear material: 20CrMnTi
Input / Output shaft material: 40Cr
Working Life: 30000 hours
Packaging Details: Plastic Bag, Carton, Wooden Box
Port: HangZhou, CZPT dump Truck Parts CZPT rubber bearing 99100680068 for CZPT Stabilizer Bushing WG9100680068WG9100680067 ZheJiang

Straight Gear Planetary Gearbox Characteristic 1. Quite operation Helical gears are used t achieve smooth and quite operation.2. High precision The backlash is less than 3 arcmin and the positioning is accurate3. High rigid&torque The use of integral ball bearings greatly improves the rigidity and torque4. Methods of flange and connector It can be installed on any motor in the world5. No grease leakage The use of grease with high viscosity which is not easy to separate effectively prevents the grease leakage6. Convenient maintenance No need to replace the grease in the product life period, and the installation is more convenient FAQ Q1: Are you a factory or just a trading company?A:We are a manufacturer and trader of automation products,such as planetary gearbox,servo motor, driver, Construction Machinery Excavators Spare Parts R150-9 YC135-8 644205 644209 644201 K3V112 Cylinder Block Drive Shaft Ball Xihu (West Lake) Dis. stepper motor, DC motor, CNC controller,gear, rack and so on.Q2: How can I get quotation?Answer: Leave us message with your purchase requirements and we will reply you within 1 hour on working time.And you may contact us directly by Trade Manager.Q3: How about your quality control?A: Our professional QC will check the quality during the production and do the quality test before shipment.Q4: How about warranty period?A: We offer 1 year after-sales service, if broken in 1 year, ac gear motor we can offer spare parts free of charge to change.Offer technical support on line all the time.

Types of Vehicle Gearboxes

In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
gearbox

planetary gearbox

A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
gearbox

Coaxial helical gearbox

The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
gearbox

Extruder helical gearbox

An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

China OEM Planetary Gearbox High Precision Low Backlash Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping Motor  with high qualityChina OEM Planetary Gearbox High Precision Low Backlash Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping Motor  with high quality

china Cost ZD High Precision Low Backlash Spur or Helical Gear Planetary Speed Gear Reducer Gearbox For Servo Motor Steeping Motor manufacturers

Merchandise Description

ZD CZPT CZPT Low Backlash Spur or CZPT cal Equipment Planetary CZPT Gear Reducer Gearbox For Servo Steeping CZPT

Product Description

          Planetary gearbox is a sort of reducer with extensive versatility. The internal equipment adopts minimal carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the traits of modest structure dimensions, huge output torque, high speed ratio, large performance, protected and dependable efficiency, and so on. The internal equipment of the planetary gearbox can be divided into spur gear and CZPT cal gear. CZPT ers can pick the proper precision reducer according to the demands of the application.

Product Variety

Range Of Planetary Gearbox

 

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FAQ

Q: What’re your main merchandise?
A: We presently create Brushed Dc CZPT s, Brushed Dc Equipment CZPT s, Planetary Dc Gear CZPT s, Brushless Dc CZPT s, Stepper motors, Ac CZPT s and CZPT CZPT Planetary Equipment Box and so forth. You can verify the technical specs for previously mentioned motors on CZPT site and you can email us to advise needed motors for each your specification way too.

Q: How to decide on a appropriate motor?
A:If you have motor images or drawings to display us, or you have comprehensive specs like voltage, pace, torque, motor measurement, working manner of the motor, required life time and sounds degree and so on, remember to do not hesitate to enable us know, then we can advise suitable motor per your ask for accordingly.

Q: Do you have a CZPT ized service for your regular motors?
A: Yes, we can CZPT ize per your request for the voltage, velocity, torque and shaft size/shape. If you need to have added wires/cables soldered on the terminal or want to include connectors, or capacitors or EMC we can make it also.

Q: Do you have an personal design provider for motors?
A: Yes, we would like to layout motors separately for CZPT CZPT ers, but it could require some mould creating expense and layout charge.

Q: What is actually your guide time?
A: Generally talking, CZPT standard standard product will need to have fifteen-30days, a bit CZPT er for CZPT ized products. But we are very versatile on the guide time, it will count on the distinct orders.

You should make contact with us if you have comprehensive requests, thank you !

china  Cost ZD High Precision Low Backlash Spur or Helical Gear Planetary Speed Gear Reducer Gearbox For Servo Motor Steeping Motor manufacturers