Tag Archives: precision planetary speed reducer

China wholesaler Double-Step Long Life gearmotor precision gear electric motor speed reducer Planetary Gearbox best automatic gearbox

Product Description

Model Selection

 

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

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Product Parameters

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Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

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Application: Motor
Layout: Cycloidal
Installation: Vertical Type
Step: Double-Step
Size: 32, 42, 52, 62,72mm
Manipulate Way: Forced Manipulation
Customization:
Available

|

Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining a compact form factor poses several challenges due to the intricate arrangement of gears and the need to balance various factors:

Space Constraints: Increasing the gear ratio typically requires adding more planetary stages, resulting in additional gears and components. However, limited available space can make it challenging to fit these additional components without compromising the compactness of the gearbox.

Efficiency: As the number of planetary stages increases to achieve higher gear ratios, there can be a trade-off in terms of efficiency. Additional gear meshings and friction losses can lead to decreased overall efficiency, impacting the gearbox’s performance.

Load Distribution: The distribution of loads across multiple stages becomes critical when designing high gear ratio planetary gearboxes. Proper load distribution ensures that each stage shares the load proportionally, preventing premature wear and ensuring reliable operation.

Bearing Arrangement: Accommodating multiple stages of planetary gears requires an effective bearing arrangement to support the rotating components. Improper bearing selection or arrangement can lead to increased friction, reduced efficiency, and potential failures.

Manufacturing Tolerances: Achieving high gear ratios demands tight manufacturing tolerances to ensure accurate gear tooth profiles and precise gear meshing. Any deviations can result in noise, vibration, and reduced performance.

Lubrication: Adequate lubrication becomes crucial in maintaining smooth operation and reducing friction as gear ratios increase. However, proper lubrication distribution across multiple stages can be challenging, impacting efficiency and longevity.

Noise and Vibration: The complexity of high gear ratio planetary gearboxes can lead to increased noise and vibration levels due to the higher number of gear meshing interactions. Managing noise and vibration becomes essential for ensuring acceptable performance and user comfort.

To address these challenges, engineers employ advanced design techniques, high-precision manufacturing processes, specialized materials, innovative bearing arrangements, and optimized lubrication strategies. Achieving the right balance between high gear ratios and compactness involves careful consideration of these factors to ensure the gearbox’s reliability, efficiency, and performance.

planetary gearbox

Signs of Wear or Damage in Planetary Gearboxes and Recommended Service

Planetary gearboxes, like any mechanical component, can exhibit signs of wear or damage over time. Recognizing these signs is crucial for timely maintenance to prevent further issues. Here are some common signs of wear or damage in planetary gearboxes:

1. Unusual Noise: Excessive noise, grinding, or whining sounds during operation can indicate worn or misaligned gear teeth. Unusual noise is often a clear indicator that something is wrong within the gearbox.

2. Increased Vibration: Excessive vibration or shaking during operation can result from misalignment, damaged bearings, or worn gears. Vibration can lead to further damage if not addressed promptly.

3. Gear Tooth Wear: Inspect gear teeth for signs of wear, pitting, or chipping. These issues can result from improper lubrication, overload, or other operational factors. Damaged gear teeth can affect the gearbox’s efficiency and performance.

4. Oil Leakage: Leakage of gearbox oil or lubricant can indicate a faulty seal or gasket. Oil leakage not only leads to reduced lubrication but can also cause environmental contamination and further damage to the gearbox components.

5. Temperature Increase: A significant rise in operating temperature can suggest increased friction due to wear or inadequate lubrication. Monitoring temperature changes can help identify potential issues early.

6. Reduced Efficiency: If you notice a decrease in performance, such as decreased torque output or inconsistent speed, it could indicate internal damage to the gearbox components.

7. Abnormal Gear Ratios: If the output speed or torque does not match the expected gear ratio, it could be due to gear wear, misalignment, or other issues affecting the gear engagement.

8. Frequent Maintenance Intervals: If you find that you need to service the gearbox more frequently than usual, it could be a sign that the gearbox is experiencing excessive wear or damage.

When to Service: If any of the above signs are observed, it’s important to address them promptly. Regular maintenance checks are also recommended to detect potential issues early and prevent more significant problems. Scheduled maintenance should include inspections, lubrication checks, and replacement of worn or damaged components.

It’s advisable to consult the gearbox manufacturer’s guidelines for recommended service intervals and practices. Regular maintenance can extend the lifespan of the planetary gearbox and ensure it continues to operate efficiently and reliably.

planetary gearbox

Common Applications and Industries of Planetary Gearboxes

Planetary gearboxes are widely utilized across various industries and applications due to their unique design and performance characteristics. Some common applications and industries where planetary gearboxes are commonly used include:

  • Automotive Industry: Planetary gearboxes are found in automatic transmissions, hybrid vehicle systems, and powertrains. They provide efficient torque conversion and variable gear ratios.
  • Robotics: Planetary gearboxes are used in robotic joints and manipulators, providing compact and high-torque solutions for precise movement.
  • Industrial Machinery: They are employed in conveyors, cranes, pumps, mixers, and various heavy-duty machinery where high torque and compact design are essential.
  • Aerospace: Aerospace applications include aircraft actuation systems, landing gear mechanisms, and satellite deployment mechanisms.
  • Material Handling: Planetary gearboxes are used in equipment like forklifts and pallet jacks to provide controlled movement and high lifting capabilities.
  • Renewable Energy: Wind turbines use planetary gearboxes to convert low-speed, high-torque rotational motion of the blades into higher-speed rotational motion for power generation.
  • Medical Devices: Planetary gearboxes find applications in medical imaging equipment, prosthetics, and surgical robots for precise and controlled motion.
  • Mining and Construction: Planetary gearboxes are used in heavy equipment like excavators, loaders, and bulldozers to handle heavy loads and provide controlled movement.
  • Marine Industry: They are employed in marine propulsion systems, winches, and steering mechanisms, benefiting from their compact design and high torque capabilities.

The versatility of planetary gearboxes makes them suitable for applications that require compact size, high torque density, and efficient power transmission. Their ability to handle varying torque loads, offer high gear ratios, and maintain consistent performance has led to their widespread adoption across numerous industries.

China wholesaler Double-Step Long Life gearmotor precision gear electric motor speed reducer Planetary Gearbox   best automatic gearbox	China wholesaler Double-Step Long Life gearmotor precision gear electric motor speed reducer Planetary Gearbox   best automatic gearbox
editor by CX 2024-04-11

China high quality Servo Motor NEMA17 23 34 Right Angle 90degree High Precision Planetary Gearbox Speed Reducer for Servo Motor sequential gearbox

Product Description

General Specification:

Step Angle  Accuracy: ±5%
Resistance Accuracy: ±10%
Inductance Accuracy: ±20%
Temperature Rise: 80°C Max
Ambient Temperature: -20°C~+50°C
Insulation Resistance: 100MΩ Min., 500VDC
Dielectric Strength:  500VAC for 1 minute
Shaft Radial Play:  0.02Max (450g-load)
Shaft Axial Play: 0.08Max (450g-load)
Max. radial force:220N (20mm from the flange)
Max. axial force:60N

Specification:
nema 34 closed loop stepper motor

Model No. Step Angle Motor Length Current
/Phase
Resistance
/Phase
Inductance
/Phase
Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH N.m No. Kg.cm g.cm2 Kg
86HS78-6004XBJED-0.35M 1.8 78 6 0.27 2 4.5 4 1.2 1400 2.8
86HS115-6004YBJED-0.35M 1.8 115 6 0.36 3.8 8.5 4 2.4 2700 4.3
86HS155-6004YBJED-0.35M 1.8 155 6 0.44 3.8 12 4 3.6 4000 5.9

Nema 34 stepper motor

Model No. Step Angle Motor Length Current
/Phase
Resistance
/Phase
Inductance
/Phase
Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH N.m No. Kg.cm g.cm Kg
JK86HS68-5904 1.8 67 5.9 0.28 1.7 3.4 4 0.8 1000 1.7
JK86HS68-2808 1.8 67 2.8 1.4 3.9 3.4 8 0.8 1000 1.7
JK86HS78-5504 1.8 78 5.5 0.46 4.0 4.6 4 1.2 1400 2.3
JK86HS78-4208 1.8 78 4.2 0.75 3.4 4.6 8 1.2 1400 2.3
JK86HS97-4504 1.8 97 4.5 0.66 3.0 5.8 4 1.7 2100 3.0
JK86HS97-4008 1.8 97 4.0 0.98 4.1 4.7 8 1.7 2100 3.0
JK86HS100-6004 1.8 100 6.0 0.36 2.8 7.0 4 1.9 2200 3.1
JK86HS115-6004 1.8 115 6.0 0.6 6.5 8.7 4 2.4 2700 3.8
JK86HS115-4208 1.8 115 4.2 0.9 6.0 8.7 8 2.4 2700 3.8
JK86HS126-6004 1.8 126 6.0 0.58 6.5 6.3 4 2.9 3200 4.5
JK86HS155-6004 1.8 155 6.0 0.68 9.0 13.0 4 3.6 4000 5.4
JK86HS155-4208 1.8 155 4.2 1.25 8.0 12.2 8 3.6 4000 5.4

 

 

Application: 3D Printer
Speed: Low Speed
Number of Stator: Two-Phase
Excitation Mode: HB-Hybrid
Function: Driving
Number of Poles: 2
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetary gearbox

Smooth and Controlled Movement in Industrial Robots with Planetary Gearboxes

Planetary gearboxes play a crucial role in ensuring smooth and controlled movement in industrial robots, enhancing their precision and performance:

Reduced Backlash: Planetary gearboxes are designed to minimize backlash, which is the amount of play or free movement between gear teeth. This reduction in backlash results in precise and accurate motion control, allowing industrial robots to achieve precise positioning and repeatability.

High Gear Reduction Ratios: Planetary gearboxes offer high gear reduction ratios, allowing the robot’s motor to output higher torque while maintaining lower speed. This capability enables robots to handle heavy loads and perform tasks that require fine adjustments and delicate movements.

Compact Design: The compact and lightweight design of planetary gearboxes allows for their integration into the limited space of industrial robot joints and actuators. This compactness is crucial for maintaining the overall efficiency and agility of the robot’s movements.

Multi-Speed Capabilities: Planetary gearboxes can be designed with multiple gear stages, allowing industrial robots to operate at different speeds as needed for various tasks. This flexibility in speed selection enhances the robot’s versatility in performing tasks of varying complexities.

High Efficiency: Planetary gearboxes are known for their high efficiency, which translates to minimal energy loss during gear transmission. This efficiency ensures that the robot’s movements are smooth and consistent while optimizing energy consumption.

Torque Distribution: The arrangement of planetary gears allows for efficient distribution of torque across multiple gear stages. This feature ensures that the robot’s joints and actuators receive the appropriate amount of torque for controlled movement, even when handling varying loads.

Seamless Integration: Planetary gearboxes are designed to be easily integrated with servo motors and other robotic components. This seamless integration ensures that the gearbox’s performance is harmoniously aligned with the overall robotic system.

Precision and Accuracy: By providing precise gear reduction and motion control, planetary gearboxes enable industrial robots to perform tasks that demand high levels of precision and accuracy, such as assembly, welding, painting, and intricate material handling.

Reduced Vibrations: The reduced backlash and smooth gear engagement in planetary gearboxes contribute to minimized vibrations during robot operation. This results in quieter and more stable robot movements, further enhancing their performance and user experience.

Dynamic Load Handling: Planetary gearboxes can handle dynamic loads that may change during robot operation. Their ability to manage varying loads while maintaining controlled movement is essential for safe and reliable robot performance.

In summary, planetary gearboxes ensure smooth and controlled movement in industrial robots by minimizing backlash, offering high gear reduction ratios, providing a compact design, enabling multi-speed capabilities, maintaining high efficiency, distributing torque effectively, seamlessly integrating with robotic systems, enhancing precision and accuracy, reducing vibrations, and enabling dynamic load handling. These features collectively contribute to the precise and optimized motion of industrial robots in various applications and industries.

planetary gearbox

Differences Between Inline and Right-Angle Planetary Gearbox Configurations

Inline and right-angle planetary gearbox configurations are two common designs with distinct characteristics suited for various applications. Here’s a comparison of these configurations:

Inline Planetary Gearbox:

  • Configuration: In an inline configuration, the input and output shafts are aligned along the same axis. The sun gear, planetary gears, and ring gear are typically arranged in a straight line.
  • Compactness: Inline gearboxes are more compact and have a smaller footprint, making them suitable for applications with limited space.
  • Efficiency: Inline configurations tend to have slightly higher efficiency due to the direct alignment of components.
  • Output Speed and Torque: Inline gearboxes are better suited for applications that require higher output speeds and lower torque.
  • Applications: They are commonly used in robotics, conveyors, printing machines, and other applications where space is a consideration.

Right-Angle Planetary Gearbox:

  • Configuration: In a right-angle configuration, the input and output shafts are oriented at a 90-degree angle to each other. This allows for a change in direction of power transmission.
  • Space Flexibility: Right-angle gearboxes offer flexibility in arranging components, making them suitable for applications that require changes in direction or where space constraints prevent a straight-line configuration.
  • Torque Capacity: Right-angle configurations can handle higher torque loads due to the increased surface area of gear engagement.
  • Applications: They are often used in cranes, elevators, conveyor systems, and applications requiring a change in direction.
  • Efficiency: Right-angle configurations may have slightly lower efficiency due to increased gear meshing complexity and potential for additional losses.

Choosing between inline and right-angle configurations depends on factors such as available space, required torque and speed, and the need for changes in power transmission direction. Each configuration offers distinct advantages based on the specific needs of the application.

planetary gearbox

Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics

Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:

1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.

2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.

3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.

4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.

5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.

6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.

7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.

8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.

9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.

10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.

Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.

China high quality Servo Motor NEMA17 23 34 Right Angle 90degree High Precision Planetary Gearbox Speed Reducer for Servo Motor   sequential gearbox	China high quality Servo Motor NEMA17 23 34 Right Angle 90degree High Precision Planetary Gearbox Speed Reducer for Servo Motor   sequential gearbox
editor by CX 2023-09-22

China High Torque Low Backlash Nema Equivalent Precision Helical Spur Planetary Gear Servo Speed Reducer Gearboxes For CNC Machine automatic planetary gearbox

Guarantee: 1 yr
Relevant Industries: Equipment Mend Stores, Development operates
Weight (KG): 1.4 KG
Customized support: OEM, ODM
Gearing Arrangement: Planetary
Output Torque: 28
Input Speed: twelve Generate unit Equipment box For CZPT DRILLING RIG T35, D45 and D50 the operating life will be decreased by fifty percent for the duration of continuous operation.

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China High Torque Low Backlash Nema Equivalent Precision Helical Spur Planetary Gear Servo Speed Reducer Gearboxes For CNC Machine     automatic planetary gearbox	China High Torque Low Backlash Nema Equivalent Precision Helical Spur Planetary Gear Servo Speed Reducer Gearboxes For CNC Machine     automatic planetary gearbox
editor by czh 2023-02-14

China 4~200 Ratio Flange Mounted High Precision Stepper Series Servo Motor Speed Reducer CNC Planetary Gearbox planetary gearbox components

Product Description

4~200 Ratio Flange Mounted Large precision stepper sequence servo motor velocity reducer CNC Planetary Gearbox
 

Factors:
1. Gearbox Housing & Flange: Aluminum-alloy Die Casting ADC12
2. Equipment set: Precision Planetary Equipment Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Floor Hardness HRC58~62, Inner Hardness HRC33~forty
3. Enter Configurations: Keyed Hollow Shaft with Motor Adaptor
four. Output Configurations: Keyed Strong Shaft Output
keyless Solid Shaft Output
five. Relevant Motors:
Servo Motors, Stepper Motors

Features:
1. AOKMAN higher precision planetary gearboxes including a entire series of inline(linear) and proper angle precision planetary gearboxes
two. High precision, substantial dynamic, low backlash
three. Up to 3 optional backlash: Extremely Precision Backlash, Substantial Precision Backlash, Regular Backlash
4. Excellent overall performance for precision industrial automation and servo purposes

 

series Phase Versions Ratio Rated Torque Rated enter Pace Max input Speed Backlash Performance
PPG(Linear) 1 PPG040 3,4,5,7,8,ten 9N.m~423N.m 25,003,000,360,040,000,000 3600 ≤10 arcmin ≥97%
PPG060 4800
PPG080 6000
PPG120 8000
PPG160  
2 PPG040 12,fifteen,twenty,25,30,35,40,fifty,70,100 9N.m~423N.m 25,003,000,360,040,000,000 3600, ≤15 arcmin ≥94%
PPG060 4800
PPG080 6000
PPG120 8000
PPG160  

one.Far more than 35 years expertise in R&D and production, export equipment motors & industrial gearboxes.
2. Standardization of the gearbox collection
3. Strong style functionality for massive electrical power & tailored gearboxes.
four. Large high quality gearboxes and verified remedies supplier.
five. Rigorous good quality management approach, steady top quality.
six. Considerably less than 2% of the good quality complaints.
seven. Modular style, brief delivery time.
eight. Rapid response & skilled solutions

AOKMAN was established in 1982, which has a lot more than 36 many years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare elements.
We can supply the suitable answer for uncountable purposes. Our goods are commonly utilised in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and a variety of other kinds of machines with a robust existence in the intercontinental industry.
AOKMAN has grow to be a dependable supplier, CZPT to source higher good quality gearboxes.With 36 several years encounter, we guarantee you the utmost dependability and protection for the two solution and companies.

US $80-5,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Industry
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step

###

Customization:

###

series Stage Models Ratio Rated Torque Rated input Speed Max input Speed Backlash Efficiency
PPG(Linear) 1 PPG040 3,4,5,7,8,10 9N.m~423N.m 25,003,000,360,040,000,000 3600 ≤10 arcmin ≥97%
PPG060 4800
PPG080 6000
PPG120 8000
PPG160  
2 PPG040 12,15,20,25,30,35,40,50,70,100 9N.m~423N.m 25,003,000,360,040,000,000 3600, ≤15 arcmin ≥94%
PPG060 4800
PPG080 6000
PPG120 8000
PPG160  
US $80-5,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Industry
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step

###

Customization:

###

series Stage Models Ratio Rated Torque Rated input Speed Max input Speed Backlash Efficiency
PPG(Linear) 1 PPG040 3,4,5,7,8,10 9N.m~423N.m 25,003,000,360,040,000,000 3600 ≤10 arcmin ≥97%
PPG060 4800
PPG080 6000
PPG120 8000
PPG160  
2 PPG040 12,15,20,25,30,35,40,50,70,100 9N.m~423N.m 25,003,000,360,040,000,000 3600, ≤15 arcmin ≥94%
PPG060 4800
PPG080 6000
PPG120 8000
PPG160  

A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
planetarygearbox

helical planetary gearbox

In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
planetarygearbox

Spur gear planetary gearbox

The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.

China 4~200 Ratio Flange Mounted High Precision Stepper Series Servo Motor Speed Reducer CNC Planetary Gearbox     planetary gearbox componentsChina 4~200 Ratio Flange Mounted High Precision Stepper Series Servo Motor Speed Reducer CNC Planetary Gearbox     planetary gearbox components
editor by czh 2023-01-06

China 90mm Flange Gearbox for Stepper Motor Speed Ratio1: 16 Precision Planetary Gear Reducer bevel planetary gearbox

Item Description

Product Description

The reducer is typically employed for lower-speed and large-torque transmission products.

The motor, internal combustion engine or other higher-pace operating power is used to obtain the urpose of deceleration by meshing with the huge gear on the output shaft via a equipment with a modest number of teeth on the input shaft of the reducer.

The reducer will also have a number of pairs of gears with the same theory to obtain the excellent reduction influence.

The ratio of the quantity of tooth of the massive and small gears is the transmission ratio.
 

Software Subject

Automatic Arms
Assembly Line

3D-Printer

Medical -Equipment

CNC Device

Tapping Equipment

Other Automation Gadgets

 

 

Products Show

 

Why Pick Us

one. high precision, minimal noise
Precision rolling steel enamel specific meshing, large concentricity, sounds less than 55dB
2. gorgeous, little volume, big torque
The fuselage is brief and exquisite, and the large bearing can bear bigger radial pressure and axial drive
three. Assembly simplification
Integrated holding ring variety enter shaft, convenient installation, reputable, a lot more secure transmission
four. lower servicing, high cost overall performance
Lifelong lubrication maintenance free, low upkeep price

CERTIFICATIONS

Package Type: Standard export packing & Wooden pallets packing

 

Merchandise Parameters

It is appropriate for most servomotor brand names produced by manufacturers

Applicable Industries

Producing Plant, Automation business

Tailored support

OEM, ODM

Gearing Arrangement

Planetary

Output Torque

≤90 N.m

Input Velocity

800rpm-3000rpm

Output Velocity

80 rpm-1000 rpm

Spot of Origin

ZheJiang , China

Model Identify

HPS

Certification

ISO9001, CE

Housing Substance

45#Metal or 42Crmo

Ratio

   4,5,7,ten,sixteen,20,twenty five,28,35,40,50,70

Material of Shaft

as necessary

Design:

   SPLF 90-sixteen MB

Lubricant

Artificial Grease

Packing

Regular export bundle

Warranty

1 Calendar year

Business Profile

ZheJiang Substantial Precision Gear Transmission Co., Ltd


ZheJiang High Precision Gear Transmission Co., Ltd located in HangZhou city, ZheJiang Province, China. It is a major business focused in precision transmission components and technique research, manufacture and income, numerous sequence of items are produced in its 5000 sq. meters workshop, the precision planetary gearbox and equipment motor are produced especially for photo voltaic energy market and have served several big-scale solar projects worldwidely. 

The analysis crew has much more than 15 a long time experiences in this discipline, who can ensure a punctual and effective services to meet customer’s distinct needs. It has pasted the ISO9001 quality administration technique and CE, goods have been exported to heaps of nations with a wide variety application in AGV, smart robot, logistic, industrial automation, solar energy, vessel, packaging and textile and so on.Persistently, our aim is to market the application of photo voltaic energy industry in the planet, and we feel it provides cleanse and sustainable power for humanity to better protect our surroundings.

 

HPS attends 5-6 exhibitions each and every calendar year, the two photo voltaic PV exhibitions and automation industry exhibitions, professional income team and high quality products create CZPT a good reputation in the market.

Teams
 

WORKSHOP
 

Competitive & Benefits of Planetary Gearbox

* ODM & OEM Provider

* Noise Check/ Life Take a look at/ H2o-evidence Check/ High- Minimal Temperature Take a look at/ Air-tight Test/ Salt Spray Test

* Reduced Sounds, Lower Backlash, Higher Efficiency

* 20000 Hours Doing work Life

* a hundred% Quality Checked with Good quality Guaranteed

FAQ

Q1:Which regions are your products mainly utilised in?

A:At present, we have 2 main items: precision planetary equipment reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, this sort of as health care gear, 3D printers, doorway openers, tapping devices, CNC lathes and a collection of automation tools. In addition, our photo voltaic geared motors are utilised in photovoltaic power era initiatives, which are largely mixed with rotary drives to travel photo voltaic panels to track sunlight.
Q2: How to decide on the ideal planetary gearbox?
A :1st of all, we need you to be CZPT to offer pertinent parameters. If you have a motor drawing, it will permit us suggest a suited gearbox for you quicker. If not, we hope you can give the following motor parameters: output speed, output torque, voltage, existing, IP, sound, working conditions, motor measurement and electrical power, and so forth.
Q3: What is the price ?
A : The principal deciding factor for the value of each item is the purchase quantity. You can connect with us and permit us understand each other. I believe that our costs, product top quality and our solutions can absolutely make you satisfied.

This fall: Do you supply custom-made support?

A: Yes, we provide customized companies. You only need to put forward your wants, and we will do our very best to offer you with a plan, make strategies, and try our greatest to meet your wants.

US $47-69.7
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type

###

Samples:
US$ 80/Piece
1 Piece(Min.Order)

|

Order Sample

###

Customization:

###

Applicable Industries
Manufacturing Plant, Automation industry
Customized support
OEM, ODM
Gearing Arrangement
Planetary
Output Torque
≤90 N.m
Input Speed
800rpm-3000rpm
Output Speed
80 rpm-1000 rpm
Place of Origin
Anhui, China
Brand Name
HPS
Certification
ISO9001, CE
Housing Material
45#Steel or 42Crmo
Ratio
   4,5,7,10,16,20,25,28,35,40,50,70
Material of Shaft
as required
Model:
   SPLF 90-16 MB
Lubricant
Synthetic Grease
Packing
Standard export package
Warranty
1 Year
US $47-69.7
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type

###

Samples:
US$ 80/Piece
1 Piece(Min.Order)

|

Order Sample

###

Customization:

###

Applicable Industries
Manufacturing Plant, Automation industry
Customized support
OEM, ODM
Gearing Arrangement
Planetary
Output Torque
≤90 N.m
Input Speed
800rpm-3000rpm
Output Speed
80 rpm-1000 rpm
Place of Origin
Anhui, China
Brand Name
HPS
Certification
ISO9001, CE
Housing Material
45#Steel or 42Crmo
Ratio
   4,5,7,10,16,20,25,28,35,40,50,70
Material of Shaft
as required
Model:
   SPLF 90-16 MB
Lubricant
Synthetic Grease
Packing
Standard export package
Warranty
1 Year

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China 90mm Flange Gearbox for Stepper Motor Speed Ratio1: 16 Precision Planetary Gear Reducer     bevel planetary gearboxChina 90mm Flange Gearbox for Stepper Motor Speed Ratio1: 16 Precision Planetary Gear Reducer     bevel planetary gearbox
editor by czh 2023-01-05

China Best Sales DABR Series High Precision Low Backlash Noise Helical Planetary Speed Gear Reduction Reducer Gearbox with Free Design Custom

Warranty: 1 years
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Retail, Food Shop, Printing Shops, Energy & Mining, Food & Beverage Shops, 250kg 500kg 1000kg 1500kg 2000kg 3 ton 5 ton 7.5 ton 10 ton 15 ton 20 ton manual chain block hoist Other
Weight (KG): 3 KG
Customized support: OEM, ODM
Gearing Arrangement: Harmonic
Output Torque: 2.6-1760N.m
Input Speed: 750~3500rpm
Output Speed: 14-280rpm
Product name: Planetary gear box
Installation method: Any
Average life: 2000h
Packing: By Carton
Maximum output radial force: Fr=300N
Maximum output axial force: Fa=100N
Backlash: ≥10arcmin
Input speed: 3000MIN-1
Lubrication method: Long term effectiveness
Protection level: 65IP
Packaging Details: plastic packaging bag & standard packing

PRODUCT DESCRIPTION DABR Series Planetary Gear high Precision Servo Motor Planetary Reducer Gear Box PRODUCT PICTURES PRODUCT DIMENSIONS COMPANY INTRODUCTION HangZhou Guanghong Automation Equipment Co., Ltd. is a collection of R & D, design, manufacturing, sales and service as 1 of the professional servo electric cylinder, servo press equipment, Auto Engine Systems crankshaft pulley 13408-17571 For Land Cruiser Prado 1HZ etc. development and production of modern enterprises. The company has a professional design team, processing team, assembly team, sales and after-sales service team.The company mainly develops and produces servo cylinder, servo pressing machine, electric push rod, electric sliding platform,multi-degree-of-freedom platform and other servo pressing equipment. WHY CHOOSE US EXHIBITION EVENTS PACKING & Drive Shaft Support Center Bearing Centre Bearing 7L65211571 DELIVERY FAQ

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
gearbox

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China Best Sales DABR Series High Precision Low Backlash Noise Helical Planetary Speed Gear Reduction Reducer Gearbox  with Free Design CustomChina Best Sales DABR Series High Precision Low Backlash Noise Helical Planetary Speed Gear Reduction Reducer Gearbox  with Free Design Custom

china sales High Precision Motor Reductor Hollow Shaft Speed Reducer Rotary Flange Output Type Planetary Gearbox Padr Series manufacturers

Item Description

Merchandise Description

 

Rotary velocity reducer/slewing generate

Main fetures:

one.massive velocity ratio range

2.small volume,low bodyweight ,saving room for mounting.

three.higher performance,large mechanical strength and high good quality aluminum alloy housing

four.lengthy lifestyle service,huge output torque,reduced sounds and tiny vibration

five.minimal temperature increase,omnibearing installation ,simple to hook up with other machinery.

six.large have ability,stylish apperance.

seven.CE regular,input CZPT can be .06KW-15KW

8.steady transmission
 

Product Parameters

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Thorough Photographs

 

A lot more Designs

 

Packaging & CZPT

 

Company Profile

 

china  sales High Precision Motor Reductor Hollow Shaft Speed Reducer Rotary Flange Output Type Planetary Gearbox Padr Series manufacturers

china manufacturer manufacturer sales 10: 1 High Precision NEMA 23 Speed Reducer Planetary Gear Set Reduction Gearbox for Motor manufacturers

Solution Description

Very hot Sale CZPT CZPT 160mm Sequence Planetary Gearbox for Servo CZPT
 

 

Product Description

The large-precision planetary gearbox adopts spur gear design, and is utilised in CZPT manage transmission fields with servo motors, this sort of as precision device equipment, laser slicing equipment, battery processing equipment, etc. It has the positive aspects of massive torsional rigidity and huge output torque. The backlash of the ZDE series is less than 8 arc.min and the reduction ratio addresses 3~512K.
 

The Product Advantages of Planetary Gearbox:
1.Flexible framework design and style, in line with CZPT doing work circumstances.
2.Ring equipment processing technologies: Employing interior gear slotting machine and hobbing device the precision of ring gear soon after processing can get to GB7.
3.Hardened equipment CZPT ary scraping engineering: CZPT ary higher-pace dry chopping of equipment eradicates equipment deformation caused by warmth therapy. Equipment accuracy can achieve GB6.
four.Dependable backlash tests.

How to Study:
160ZDE  twenty ( )  (S) -750  T1
  a     b     c   d     e    f       g
 

a    Frame Dimension     a hundred and sixty= 160mm
b    Series code:ZDE     Roud mounting flange series
c    Reduction Ratio     Solitary Stage:  3,4,5,8,ten
    Two Stages:     9,twelve,15,16,20,twenty five,32,forty,64
    A few Levels:  60,eighty,one hundred,a hundred and twenty,160,200,256,320,512.
d    Backlash     Solitary Phase: 12 arc.min
    Two Phases: 15 arc.min
    3rd Phases: eighteen arc.min
e    Input shaft kind      S: 0ver locking (Omission) (Irrespective whether the motor with kevwav can use it.)
     S1: Locking with locking ring (No matter whether or not the motor with keyway can use it.)
     S2: Locking with keyway (Input shaft with key)
     K: With keyway
     A: CZPT sorts (Please get in touch with with us)
f Applicable servo motor CZPT (W),Remember to speak to us for distinct CZPT
g Please make contact with us for the mouting variety of the flange

 

Spesifications

 

Item Kind Device Number Of Phase Reduction Ratio 160ZDE
Rated Output Torque N.M 1 3 four hundred
four 450
five 450
eight 400
ten 305
2 nine /
12 seven hundred
15 seven-hundred
sixteen 800
20 800
25 seven-hundred
32 800
40 700
64 four hundred
Max radial torque N / / 6000
Max Axial torque / / 3000
Full Load Performance % one / 96
2 / 94
three / ninety
Backlash arc.min one / <8
2 / <12

Demensions(Device: mm):  

Item variety No. of phase LI  L3  L4  L5  L6  L7 L8  D4  D5  D6  D7  D8
160ZDE one 291 104 87 80 70 5 5 Φ40H7 Φ55 Φ130H7 Φ160 Φ145
2 340.five 153.five
1,two B1  H1 G2  G3  L2  L9 L10  D1  D2 D3 G1  Q3 
12 forty three M12X20 M12X25 ninety nine 79 ten Φ200 Φ114.3G7 ≤Φ35G7 M12X25 one hundred seventy five

 

Detailed Pictures

Mechanism

High quality Manage
Top quality:Insist on Enhancement,Strive for CZPT With the improvement of products manufacturing indurstry,consumer in no way satirsfy with the current quality of CZPT items,on the contrary,wcreate the price of quality.
Top quality plan:to boost the general degree in the area of CZPT transmission  
Good quality View:Constant Improvement , pursuit of excellence
High quality Philosophy:Top quality creates price

three. Incoming Good quality Manage
To establish the AQL suitable stage of incoming content control, to provide the content for the entire inspection, sampling, immunity. On the acceptance of qualified merchandise to warehousing, substandard merchandise to consider return, check, rework, rework inspection accountable for monitoring undesirable, to keep track of the provider to consider corrective steps to prevent recurrence.

4. Approach Top quality Manage
The manufacturing site of the very first assessment, inspection and final inspection, sampling in accordance to the specifications of some assignments, judging the high quality adjust pattern identified irregular phenomenon of production, and supervise the generation section to improve, eradicate the abnormal phenomenon or point out

five. FQC(Last QC)
After the manufacturing office will complete the merchandise, stand in the CZPT er’s placement on the finished item high quality verification, in buy to make certain the quality of CZPT er anticipations and needs.

six. OQC(Outgoing QC)
Following the solution sample inspection to decide the certified, allowing storage, but when the completed item from the warehouse prior to the formal shipping and delivery of the items, there is a check, this is named the shipment inspection.Examine material:In the warehouse storage and transfer position to confirm, while confirming the shipping of the solution is a product inspection to establish the certified

Certifications

packaging

FAQ

1. How to select a gearbox which meets CZPT requirement?

You can refer to CZPT catalogue to pick the gearbox or we can assist to select when you give

the technical information of necessary output torque, output speed and motor parameter etc.

 

two. What info shall we give before positioning a obtain buy?

a) Sort of the gearbox, ratio, enter and output variety, input flange, mounting situation, and motor informationetc.

b) Housing coloration.

c) Obtain quantity.

d) CZPT particular specifications.

 

three. What industries are your gearboxes getting utilised?

Our gearboxes are extensively utilised in the locations of textile, foods processing, beverage, chemical business,

escalator,computerized storage gear, metallurgy, tabacco, environmental safety, logistics and etc.

 

4. Doyou promote motors?

We have stable motor suppliers who have been coperating with us for a CZPT -time. They can provide motors

with large good quality.  

 

china  manufacturer  manufacturer  sales 10: 1 High Precision NEMA 23 Velocity Reducer Planetary Equipment Established Reduction Gearbox for Motor companies

china Cost ZD High Precision Low Backlash Spur or Helical Gear Planetary Speed Gear Reducer Gearbox For Servo Motor Steeping Motor manufacturers

Merchandise Description

ZD CZPT CZPT Low Backlash Spur or CZPT cal Equipment Planetary CZPT Gear Reducer Gearbox For Servo Steeping CZPT

Product Description

          Planetary gearbox is a sort of reducer with extensive versatility. The internal equipment adopts minimal carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the traits of modest structure dimensions, huge output torque, high speed ratio, large performance, protected and dependable efficiency, and so on. The internal equipment of the planetary gearbox can be divided into spur gear and CZPT cal gear. CZPT ers can pick the proper precision reducer according to the demands of the application.

Product Variety

Range Of Planetary Gearbox

 

Other Associated Goods

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Tailored Solution Services

Organization Profile

FAQ

Q: What’re your main merchandise?
A: We presently create Brushed Dc CZPT s, Brushed Dc Equipment CZPT s, Planetary Dc Gear CZPT s, Brushless Dc CZPT s, Stepper motors, Ac CZPT s and CZPT CZPT Planetary Equipment Box and so forth. You can verify the technical specs for previously mentioned motors on CZPT site and you can email us to advise needed motors for each your specification way too.

Q: How to decide on a appropriate motor?
A:If you have motor images or drawings to display us, or you have comprehensive specs like voltage, pace, torque, motor measurement, working manner of the motor, required life time and sounds degree and so on, remember to do not hesitate to enable us know, then we can advise suitable motor per your ask for accordingly.

Q: Do you have a CZPT ized service for your regular motors?
A: Yes, we can CZPT ize per your request for the voltage, velocity, torque and shaft size/shape. If you need to have added wires/cables soldered on the terminal or want to include connectors, or capacitors or EMC we can make it also.

Q: Do you have an personal design provider for motors?
A: Yes, we would like to layout motors separately for CZPT CZPT ers, but it could require some mould creating expense and layout charge.

Q: What is actually your guide time?
A: Generally talking, CZPT standard standard product will need to have fifteen-30days, a bit CZPT er for CZPT ized products. But we are very versatile on the guide time, it will count on the distinct orders.

You should make contact with us if you have comprehensive requests, thank you !

china  Cost ZD High Precision Low Backlash Spur or Helical Gear Planetary Speed Gear Reducer Gearbox For Servo Motor Steeping Motor manufacturers

china shop ZD High Precision Low Backlash Spur or Helical Gear Planetary Speed Gear Reducer Gearbox For Servo Motor Steeping Motor manufacturers

Product Description

ZD CZPT CZPT Minimal Backlash Spur or CZPT cal Gear Planetary CZPT Equipment Reducer Gearbox For Servo Steeping CZPT

Solution Description

          Planetary gearbox is a variety of reducer with broad versatility. The internal gear adopts minimal carbon alloy metal carburizing quenching and grinding or nitriding approach. Planetary gearbox has the qualities of modest composition size, massive output torque, high speed ratio, substantial effectiveness, safe and reputable performance, and so on. The interior equipment of the planetary gearbox can be divided into spur gear and CZPT cal equipment. CZPT ers can choose the right precision reducer according to the requirements of the software.

Design Variety

Range Of Planetary Gearbox

 

Other Associated Products

Simply click below to uncover what you are hunting for:

Customized Merchandise Services

Firm Profile

FAQ

Q: What’re your main merchandise?
A: We at the moment make Brushed Dc CZPT s, Brushed Dc Equipment CZPT s, Planetary Dc Gear CZPT s, Brushless Dc CZPT s, Stepper motors, Ac CZPT s and CZPT CZPT Planetary Gear Box and so forth. You can verify the specs for previously mentioned motors on CZPT web site and you can e mail us to recommend needed motors per your specification too.

Q: How to pick a suitable motor?
A:If you have motor pictures or drawings to present us, or you have in depth specs like voltage, speed, torque, motor size, operating method of the motor, essential life span and noise stage and so forth, make sure you do not be reluctant to permit us know, then we can advocate suited motor for every your request accordingly.

Q: Do you have a CZPT ized provider for your common motors?
A: Indeed, we can CZPT ize per your ask for for the voltage, speed, torque and shaft dimension/shape. If you need to have extra wires/cables soldered on the terminal or need to have to insert connectors, or capacitors or EMC we can make it way too.

Q: Do you have an specific design services for motors?
A: Yes, we would like to design motors separately for CZPT CZPT ers, but it may want some mold building cost and design and style charge.

Q: What’s your guide time?
A: Usually talking, CZPT regular regular merchandise will require fifteen-30days, a bit CZPT er for CZPT ized merchandise. But we are really flexible on the guide time, it will count on the particular orders.

You should contact us if you have detailed requests, thank you !

china  shop ZD High Precision Low Backlash Spur or Helical Gear Planetary Speed Gear Reducer Gearbox For Servo Motor Steeping Motor manufacturers